Alfa Laval Tri-Clover LKB UltraPure Instruction Manual Download Page 2

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Table of contents

The information herein is correct at the time of issue but may be subject to change without prior notice

1. EC Declaration of Conformity .......................................................................

2. Safety ....................................................................................................

2.1. Important information .............................................................................

2.2. Warning signs .....................................................................................

2.3. Safety precautions ................................................................................

3. Installation ..............................................................................................

3.1. Unpacking/delivery ...............................................................................

3.2. General installation ................................................................................

3.3. Welding ............................................................................................

3.4. Fitting actuator/bracket/handle on the valve (optional extras) ................................

3.5. Recycling information .............................................................................

4. Operation ...............................................................................................

4.1. Operation ..........................................................................................

4.2. Troubleshooting ...................................................................................

4.3. Recommended cleaning .........................................................................

5. Maintenance ...........................................................................................

5.1. General maintenance .............................................................................

5.2. Dismantling the valve .............................................................................

5.3. Valve assembly ....................................................................................

5.4. Dismantling of actuator ...........................................................................

5.5. Assembly of actuator .............................................................................

6. Technical data .........................................................................................

6.1. Technical data .....................................................................................

7. Parts list and service kits ............................................................................

7.1. Drawing ............................................................................................

7.2. LKB UltraPure Butterfly Valve, ISO ..............................................................

7.3. LKB UltraPure Butterfly Valve, ASME ...........................................................

7.4. LKB UltraPure Butterfly Valve, DIN ..............................................................

7.5. LKB lockable multiposition handle for valve ....................................................

7.6. LKB handle 1.1 for Butterfly Valve ..............................................................

7.7. Handle 1.1 for indication unit ....................................................................

7.8. LKLA actuator air/spring (NC-NO) ø85 .........................................................

7.9. LKLA actuator air/air ø85 ........................................................................

7.10.LKLA actuator air/spring (NC-NO) ø133 ........................................................

7.11.LKLA actuator air/air ø133 .......................................................................

7.12.LKLA-T actuator air/spring (NC-NO) ø85 .......................................................

7.13.LKLA-T actuator air/air ø85 ......................................................................

7.14.LKLA-T actuator air/spring (NC-NO) ø133 .....................................................

7.15.LKLA-T actuator air/air ø133 ....................................................................

CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | [email protected] | 417.831.1411

Summary of Contents for Tri-Clover LKB UltraPure

Page 1: ...TD 480 007 TD 480 008 TD 480 009 TD 480 016 ESE01699 EN9 2021 01 Original manual Instruction Manual LKB UltraPure automatic or manual butterfly valve...

Page 2: ...5 4 Dismantling of actuator 19 5 5 Assembly of actuator 20 6 Technical data 21 6 1 Technical data 21 7 Parts list and service kits 23 7 1 Drawing 23 7 2 LKB UltraPure Butterfly Valve ISO 24 7 3 LKB U...

Page 3: ...A A Type Serial number from AAB000000001 to AAB999999999 Serial number from 100700000001 100799999999 is in conformity with the following directive with amendments Machinery Directive 2006 42 EC The...

Page 4: ...n ng g t th he e v va allv ve e W WA AR RN NI IN NG G Indicates that special procedures must be followed to avoid serious personal injury C CA AU UT TI IO ON N Indicates that special procedures must b...

Page 5: ...ot The valve actuator and the pipelines must n ne ev ve er r be pressurised when servicing the valve actuator N Ne ev ve er r stick your fingers through the valve ports if the actuator is supplied wit...

Page 6: ...s 6 Separate parts for welding TD 403 102 1 5 2 4 3 6 S St te ep p 3 3 D De elliiv ve er ry y o of f a ac ct tu ua at to or r a an nd d b br ra ac ck ke et t 1 Complete actuator with coupling and acti...

Page 7: ...hat the connections are tight TD 403 092 R Re em me em mb be er r s se ea all r riin ng gs s S St te ep p 4 4 P Po os siit tiio on n o of f a ac ct tu ua at to or r Position the water rejector on the...

Page 8: ...Valve assembly P Pr re e u us se e c ch he ec ck k Open and close the valve several times to ensure that the valve disc moves smoothly against the seal ring P Pa ay y s sp pe ec ciia all a at tt te en...

Page 9: ...tor bracket in accordance with Step 4 section 5 3 Valve assembly NC actuator N No o p pr re es ss su ur re e TD 403 122 Closed S St te ep p 3 3 A Ac ct tu ua at to or r b br ra ac ck ke et t N NO O 1...

Page 10: ...d in some cases metal straps Wood and cardboard boxes can be reused recycled or used for energy recovery Plastics should be recycled or burnt at a licensed waste incineration plant Metal straps should...

Page 11: ...te ep p 3 3 N Ne ev ve er r touch the coupling between the valve body and the actuator if compressed air is supplied to the actuator Air TD 403 111 Rotating parts S St te ep p 4 4 O Op pe er ra at ti...

Page 12: ...rnal leakage Internal leakage by closed valve normal wear Worn seal ring Worn flange seal ring LKB F Replace the seal ring and the bushes External leakage Internal leakage by closed valve too early Hi...

Page 13: ...en nt ts s Use clean water free from clorides 1 1 by weight NaOH at 70o C 158o F 2 0 5 by weight HNO3 at 70o C 158o F 1 kg 2 2 lbs NaOH 100 l 26 4 gal water Cleaning agent 0 7 l 0 2 gal 53 HNO3 100 l...

Page 14: ...ev ve er r service the valve when it is hot N Ne ev ve er r service the valve with valve and pipelines under pressure The valve actuator and the pipelines must n ne ev ve er r be pressurised when ser...

Page 15: ...alls s A Ac ct tu ua at to or r b be ea ar riin ng gs s Preventive maintenance R Re ep plla ac ce e a af ft te er r 1 12 2 m mo on nt th hs s Replace when replacing the valve seal rings R Re ep plla a...

Page 16: ...ep p 2 2 V Va allv ve e w wiit th h h ha an nd dlle e 1 Remove the complete handle 2 Remove screws and nuts 6 TD 403 094 S St te ep p 3 3 Remove seal ring 5 together with valve disc 2 TD 403 096 S St...

Page 17: ...on Handle TD 403 267 S St te ep p 4 4 V Va allv ve e w wiit th h a ac ct tu ua at to or r 1 Fit the actuator with the bracket so that the disc connection enters the coupling see 3 4 Fitting actuator b...

Page 18: ...l a at tt te en nt tiio on n t to o t th he e w wa ar rn niin ng g TD 403 100 S St te ep p 3 3 A A A A a ac ct tu ua at to or r Remove end cap 5 by hand P Pa ay y s sp pe ec ciia all a at tt te en nt...

Page 19: ...r r 1 Fit end cap 5 sufficiently into air cylinder 1 so that retaining ring 6 can be fitted in the air cylinder 2 Position the end cap correctly by hand P Pa ay y s sp pe ec ciia all a at tt te en nt...

Page 20: ...Fluids group 2 V Va allv ve e m ma at te er riia alls s Product wetted steel parts AISI 316L 1 4404 ASME BPE weld end 316L low sulfur Other steel parts AISI 304 Rubber grades EPDM Viton FPM Bushes fo...

Page 21: ...76 6 1 1 m mm m 1 10 01 1 6 6 m mm m D DN N 2 25 5 D DN N 3 32 2 D DN N 4 40 0 D DN N 5 50 0 D DN N 6 65 5 D DN N 8 80 0 D DN N 1 10 00 0 Weight 1 2 1 0 1 5 2 1 3 0 4 7 1 2 1 1 1 3 1 8 3 1 3 5 5 1 N N...

Page 22: ...ts of the valves A Allw wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 1 Drawing CONTACT CSI FOR MORE INF...

Page 23: ...y ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 2 LKB UltraPure Butterfly Valve ISO TD 480 002 4 2 6 1 3 5 1 6...

Page 24: ...ce e k kiit t F FP PM M 9 96 61 11 19 92 23 32 29 97 7 9 96 61 11 19 92 23 32 29 98 8 9 96 61 11 19 92 23 32 29 99 9 9 96 61 11 19 92 23 33 30 00 0 9 96 61 11 19 92 23 33 30 01 1 9 96 61 11 19 92 23 3...

Page 25: ...ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 3 LKB UltraPure Butterfly Valve ASME TD 480 002 4 2 6 1 3 5 1 6...

Page 26: ...t t F FP PM M 9 96 61 11 19 92 23 32 29 97 7 9 96 61 11 19 92 23 32 29 98 8 9 96 61 11 19 92 23 32 29 99 9 9 96 61 11 19 92 23 33 30 00 0 9 96 61 11 19 92 23 33 30 01 1 9 96 61 11 19 92 23 33 30 02 2...

Page 27: ...y ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 4 LKB UltraPure Butterfly Valve DIN TD 480 002 4 2 6 1 3 5 1 6...

Page 28: ...61 11 19 92 23 33 33 32 2 9 96 61 11 19 92 23 33 33 33 3 9 96 61 11 19 92 23 33 33 34 4 9 96 61 11 19 92 23 33 33 35 5 S Se er rv viic ce e k kiit t P PF FA A 9 96 61 11 19 92 23 33 33 39 9 9 96 61 11...

Page 29: ...Allw wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 5 LKB lockable multiposition handle for valve CONTAC...

Page 30: ...Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts P Pa ar rt ts s lliis st t Pos Qty Denomination 1 1 Insert 2 1 Positioning...

Page 31: ...lw wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 6 LKB handle 1 1 for Butterfly Valve 9 TD 403 226_1 CON...

Page 32: ...cts is dependent on the use of Alfa Laval genuine spare parts P Pa ar rt ts s lliis st t Pos Qty Denomination 1 1 Location cap with 2 pos 2 1 Transfer block 3 1 Handle 4 1 Screw with pin 5 1 Spring 6...

Page 33: ...lw wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 7 Handle 1 1 for indication unit 9 TD 403 226_1 34 CONT...

Page 34: ...cts is dependent on the use of Alfa Laval genuine spare parts P Pa ar rt ts s lliis st t Pos Qty Denomination 1 1 Location cap with 2 pos 2 1 Transfer block 3 1 Handle 4 1 Screw with pin 5 1 Spring 6...

Page 35: ...s A Allw wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 8 LKLA actuator air spring NC NO 85 36 CONTACT CS...

Page 36: ...1 2 Needle bearing 12 2 Thrust bearing 14 1 Thrust plate 15 1 O ring 16 1 Connex pin 17 1 Coupling 18 1 Activating ring Noryl with screw 19 1 Water rejector period 8310 S Se er rv viic ce e k kiit ts...

Page 37: ...A Allw wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 9 LKLA actuator air air 85 TD 407 024_1 38 CONTACT...

Page 38: ...earing 12 1 Thrust bearing 14 1 Thrust plate 15 1 O ring 16 1 Connex pin 17 1 Coupling 18 1 Activating ring with screw 22 1 Retaining plate 23 2 Threaded plug S Se er rv viic ce e k kiit ts s Service...

Page 39: ...w wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 10 LKLA actuator air spring NC NO 133 TD 407 022_1 40 CO...

Page 40: ...6 1 Retaining ring 7 1 O ring 8 1 Spring assembly 10 2 Needle bearing 11 2 Needle bearing 12 2 Thrust bearing 13 1 Connex pin 14 1 Thrust plate 15 1 O ring 16 1 Connex pin 17 1 Coupling 18 1 Indicati...

Page 41: ...Allw wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 11 LKLA actuator air air 133 TD 407 021_1 23 42 CONTA...

Page 42: ...p 6 1 Retaining ring 7 1 O ring 10 2 Needle bearing 11 2 Needle bearing 12 1 Thrust bearing 13 2 Connex pin 14 1 Thrust plate 15 1 O ring 16 2 Connex pin 17 1 Coupling 18 1 Indication pin 22 1 Retaini...

Page 43: ...wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 12 LKLA T actuator air spring NC NO 85 TD 407 020_2 19 44...

Page 44: ...ring 8 1 Inner spring 9 1 Outer spring 10 2 Needle bearing 11 2 Needle bearing 12 2 Thrust bearing 14 1 Thrust plate 15 1 O ring 16 1 Connex pin 17 1 Coupling 18 1 Activating ring with screw 19 1 Wate...

Page 45: ...lves A Allw wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 13 LKLA T actuator air air 85 46 CONTACT CSI F...

Page 46: ...6 1 Retaining ring 7 1 O ring 10 2 Needle bearing 11 2 Needle bearing 12 1 Thrust bearing 14 1 Thrust plate 15 1 O ring 16 1 Connex pin 17 1 Coupling 18 1 Activating ring with screw 20 1 O ring 21 1 A...

Page 47: ...wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 14 LKLA T actuator air spring NC NO 133 TD 407 017_2 48 C...

Page 48: ...Spring assembly 10 2 Needle bearing 11 2 Needle bearing 12 2 Thrust bearing 13 1 Connex pin 14 1 Thrust plate 15 1 O ring 16 1 Connex pin 17 1 Coupling 18 1 Indication pin 19 1 Water rejector period 8...

Page 49: ...llw wa ay ys s use Alfa Laval genuine spare parts The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts 7 15 LKLA T actuator air air 133 TD 407 016_2 23 50 CONT...

Page 50: ...g 7 1 O ring 10 2 Needle bearing 11 2 Needle bearing 12 1 Thrust bearing 13 2 Connex pin 14 1 Thrust plate 15 1 O ring 16 2 Connex pin 17 1 Coupling 18 1 Indication pin 20 1 O ring 21 1 Air fitting 23...

Page 51: ...of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied reproduced or transmit...

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