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Alfa Laval Toftejorg MultiJet 25, Instruction Manual

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Instruction Manual

 

Toftejorg MultiJet 25 

IM-TE91A615-EN1 

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Summary of Contents for Toftejorg MultiJet 25

Page 1: ...Instruction Manual Toftejorg MultiJet 25 IM TE91A615 EN1 Return to menu...

Page 2: ...re Part kit for Toftejorg MultiJet 25 Article No TE20G299 21 Service Kit for Toftejorg MultiJet 25 PTFE Article No TE20G285 21 Service Kit for Toftejorg MultiJet 25 Article No TE20G286 21 Standard Too...

Page 3: ...Return to menu...

Page 4: ...e best and most economical performance from your tank cleaning machine Neglect of maintenance means poor performance unscheduled stoppages shorter life and expense Good maintenance means good performa...

Page 5: ...s displaced and the pattern gradually becomes more dense Finally after 8 cycles a total of 45 revolutions of the Hub Cover with Nozzles 43 revolutions of the machine Body a complete cleaning pattern h...

Page 6: ...equipped with a hole to ensure self draining This self draining is only ensured if the machine is installed in upright position Standard Configurations Connection Nozzles mm Article No 1 BSP Female 4...

Page 7: ...33 1 ANSI Sch 40S 33 4 x 3 38 1 BSP TE52D034 For devices with tapered thread connections to the down pipe it is recommended that you secure the connection in a manner appropriate for the application S...

Page 8: ...Blank Instruction Manual Toftejorg MultiJet 25 Page 7 IM TE91A615 EN1 Return to menu...

Page 9: ...ax temperature 140 C 284 F Materials Stainless Steel AISI 316L Non Galling Alloy SAF 2205 PFA PEEK PVDF A4 EPDM Surface finish External surface finish Mat Principal dimensions in mm Minimum required p...

Page 10: ...ver surface substance to be removed cleaning procedure and agent Note Throw lengths are measured as horizontal throw length at static condition Vertical throw length upwards are approx 1 3 less The in...

Page 11: ...used Other methods could be acceptable and subject to customer preference Warning If the machine is used in potential explosive atmospheres tapes or joint sealing compounds which are electrical insul...

Page 12: ...nk Equipment sales office Pressure Avoid hydraulic shocks Increase pressure gradually Do not exceed 8 bar inlet pressure Recommended inlet pressure 5 7 bar High pressure in combination with high flow...

Page 13: ...is manual Never assemble components without previous cleaning This is especially important at all mating surfaces Work in a clear well lighted work area Every 500 working hours 1 Disassemble machine a...

Page 14: ...em nut Pos 9 and Hub nut Pos 18 in Ball retainers Pos 10 page 17 and Ball races 8 Assemble machines as described in the following pages 9 Check that the machine is in operating condition by inserting...

Page 15: ...Pos 15 2 and secure with Cotter pins Pos 15 7 Check free rotation of Planet wheels Note The two Planet wheels are different on Planet wheel 1 teeth of upper an lower gearing are aligned while they are...

Page 16: ...Maintenance and Repair continued Turbine and Carrier Assembly Instruction Manual Toftejorg MultiJet 25 Page 15 IM TE91A615 EN1 Return to menu...

Page 17: ...sher Pos 22 5 Hold Body against table and unscrew Hub nut w ball race Pos 18 with Caliper tool No TE369 Note Left hand thread Withdraw Hub Pos 17 together with Ball retainer w balls Pos 10 6 With scre...

Page 18: ...Maintenance and Repair continued Remaining Assemblies Instruction Manual Toftejorg MultiJet 25 Page 17 IM TE91A615 EN1 Return to menu...

Page 19: ...tool No TE369 and tighten Note Left hand thread 4 Place Washer Pos 22 on threaded pin on Hub cover and mount Cap nut Pos 23 Insert spanner tool No TE81B041 into Body hold Cap Nut Pos 23 and by hand sc...

Page 20: ...ring and press off Ball race Press parallel Use press or vice Be careful not to damage teeth and opposite end face of Stem 2 With mandrel press Ball race fully home Press parallel Use press or vice B...

Page 21: ...Blank page Page 20 Instruction Manual Toftejorg MultiJet 25 IM TE91A615 EN1 Return to menu...

Page 22: ...r pin 2 pieces TE20G584 Washer 1 piece TE20G579 Liner 2 pieces TE20G574 Ball race 2 pieces Service Kit for Toftejorg MultiJet 25 Article No TE20G286 Part No Description No TE20G549 Bearing for Turbine...

Page 23: ...lled filter in supply line Foreign material or material build up Insert Screwdriver in Screw in top of Turbine shaft and easily turn Turbine shaft clockwise If any resistance is recognised disassemble...

Page 24: ...Shafts Transverse movement should not exceed 0 3 mm e Turbine shaft Check clearance in Carrier bearing and Bearing for Turbine shaft Transverse movement should not exceed 0 3 mm Also inspect teeth for...

Page 25: ...Blank Page 24 Instruction Manual Toftejorg MultiJet 25 IM TE91A615 EN1 Return to menu...

Page 26: ...Exploded View Drawing Instruction Manual Toftejorg MultiJet 25 Page 25 IM TE91A615 EN1 Return to menu...

Page 27: ...TE20G558 1 Slide bearing Wear part 15 TE20G330 1 Carrier assembly Spare part 15 1 TE51C102 2 Cotter pin Spare part 15 2 TE20G541 2 Shaft for Planet wheel Spare part 15 3 TE20G545 1 Carrier bearing We...

Page 28: ...Cross Sectional Drawing Instruction Manual Toftejorg MultiJet 25 Page 27 IM TE91A615 EN1 Return to menu...

Page 29: ...eaning machine Claim Procedure In case of failure that needs assistance from Alfa Laval Tank Equipment A S it is essential for our evaluation that the problem as well as the working conditions of the...

Page 30: ...Configuration Nozzle diameter mm Impeller Guide Date No of Working Hours Maintenance Actions Exchanged Parts Remarks Sign 0 Machine put into operation Vers 942 Instruction Manual Toftejorg MultiJet 25...

Page 31: ...shock be disregarded Yes No Inlet line flushed before installation of tank cleaner Yes No Working hours before failure hours Cleaning Programme Cleaning media and conc Temperature Time Recirculation...

Page 32: ...en installed in inlet line Yes Mesh size mm No Is tank cleaner flushed with clean water after tank cleaning Yes No Type of Sludge Tank Contents to be removed Name formula concentration of material to...

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