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2 Safety

Unsafe practices and other important information are emphasised in this manual.
Warnings are emphasised by means of special signs. All warnings in the manual are summarised on this page.
Pay special attention to the instructions below so that serious personal injury or damage to the top unit are avoided.

2.1

Important information

Always

Always

Always rrread

ead

ead the

the

the manual

manual

manual befor

befor

beforeee using

using

using the

the

the ThinkT

ThinkT

ThinkTop!

op!

op!

W

W

WARNING

ARNING

ARNING

Indicates that special procedures must be followed to avoid serious personal injury.

CAUTION

CAUTION

CAUTION
Indicates that special procedures must be followed to avoid damage to the ThinkTop D30.

NOTE

NOTE

NOTE
Indicates important information to simplify or clarify procedures.

2.2

Warning signs

General warning:

Dangerous electrical voltage:

Caustic agents:

2.3

Safety precautions

Installation:

Installation:

Installation:

Always

Always

Always read the technical data thoroughly

Never

Never

Never install the ThinkTop D30 before the valve or relay is in a safe position

If welding close to the ThinkTop D30: Always

Always

Always earth close to the welding area

Disconnect the ThinkTop D30

Always

Always

Always have the ThinkTop D30 electrically connected by authorised personnel

Maintenance:

Maintenance:

Maintenance:

Always

Always

Always read the technical data thoroughly

Always

Always

Always fit the seals between the valve and ThinkTop D30 correctly

Never

Never

Never install the ThinkTop D30 before valve or relay is in a safe position

Never

Never

Never service the ThinkTop D30 with the valve/actuator under pressure

Never

Never

Never clean the ThinkTop D30 with high pressure cleaning equipment

Never

Never

Never touch the moving parts if the actuator is supplied with compressed air

Never

Never

Never use cleaning agents that will attack the exterior of the ThinkTop D30. Check with your cleaning agent supplier

Never

Never

Never clean using Alcohol, Acetone, Chloroform, Methanol, Ammonium chloride and Ammonium Hydroxide etc.

6

Summary of Contents for ThinkTop D30

Page 1: ...Patented Sensor System Registered Design Registered Trademark ESE02248 EN6 2022 10 Original manual Instruction Manual ThinkTop D30...

Page 2: ......

Page 3: ...Important information 6 2 2 Warning signs 6 2 3 Safety precautions 6 3 General information 7 3 1 Concept 7 3 2 Working principle 7 3 3 Recycling information 7 4 Installation 8 4 1 Product dimensions...

Page 4: ...or Valve Control and Indication Designation ThinkTop D30 Type is in conformity with the following directives with amendments EMC Directive 2014 30 EU RoHS Directive 2011 65 EU and amendments The perso...

Page 5: ...or Valve Control and Indication Designation ThinkTop D30 Type is in conformity with the following directives with amendments The Electromagnetic Compatibility Regulations 2016 The Restriction of the U...

Page 6: ...Installation Always Always Always read the technical data thoroughly Never Never Never install the ThinkTop D30 before the valve or relay is in a safe position If welding close to the ThinkTop D30 Al...

Page 7: ...oid valve allows control of the processing valve Mounted on top of the valve the unit receives signals from a PLC system to control the solenoid valve and it returns the supervised air pressure signal...

Page 8: ...Koltek Yes LKLA T Yes LKLA No ARC Yes SRC Yes SRC long stroke No i SSV Yes Unique SSV Yes Unique SSV long stroke No Unique SSV DN125 DN150 No SSV DN80 76 1 mm High pressure No SSV DN100 101 6 mm High...

Page 9: ...arked with EX Step Step Step 2 2 2 Connect the air supply to the air in port A Connect the air out port B to the actuator NOTE NOTE NOTE Option in case of a air supply hose system Connect the air supp...

Page 10: ...nit must be supplied by an isolating source that complies with the requirements for class 2 power units UL1310 or class 2 and 3 transformers UL1585 Electrical Electrical Electrical connection connecti...

Page 11: ...4 Installation 4 4 Operating LED feedback Actuator Actuator Actuator status status status LED LED LED feedback feedback feedback De energised Green Energised Yellow Alarm Air pressure Red flashing 11...

Page 12: ...ios scenarios scenarios Condition Condition Condition Possible Possible Possible cause cause cause Solution Solution Solution Red LED flashing Insufficient air pressure in the actuator Check the air s...

Page 13: ...active 39 mA Current consumption solenoid inactive 28 mA Short circuit and brownout protection Yes EN61131 2 Solenoid Solenoid Solenoid valve valve valve Type of solenoid 3 2 NC Number of solenoids 1...

Page 14: ...7 Parts list 7 1 Parts list 14...

Page 15: ...7 Parts list Parts Parts Parts list list list Pos Qty Denomination A Top incl prism and O rings 2 1 O ring 11 2 Allen screw 12 1 1 Air fitting 13 1 Cable gland PG7 14 1 X ring 15...

Page 16: ...hereto related rights It is the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of thi...

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