Alfa Laval Pharma-line 1 Instruction Manual Download Page 5

1 Description

1.4

Design

The Pharma-line is in hygienic design in accordance with FDA guidelines. The Pharma-line has no dead legs and is fully drainable
on the product side. All product wetted parts in the Pharma-line are either electropolished to Ra <0.4 µm, or mechanically
polished to Ra <0.5 µm or Ra <0.8 µm.

The tubes are seamless and polished prior to bending. The Pharma-line U-tubes are bent to a larger radius than required in
ASME BPE. The Pharma-line is easy to clean and can be steam sterilized. The gaskets are FDA approved and USP class VI.

Working principles
In the Pharma-line the risk of mixing between the product and the heating or cooling (service) medium is eliminated as a result
of the double tube sheet design. The product flows in the tubes while the service medium flows in a cross flow around the
tubes, inside the shell. The service medium is sealed in the shell by the first tube sheet and the second tube sheet seals the
product. In the event of a leak the leakage of either fluid is easily visually detected.

5300-0000

A

A = Tube sheets

Documentation
The Pharma-line is delivered along with a complete documentation package, including

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Approved drawings and pressure test certificate signed by Notified body according to ASME VIII division 1 classified
Pharma-lines and Pharma-lines classified in category > III according to PED (97/23/EC). For Pharma-lines in category •
III Zetterströms Rostfria AB is certified to approve drawings and issue pressure test certificate for PED (97/23/EC) under
Lloyds register (NB.No 0038)

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List of welders, welding procedure and welder qualification

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3.1 Material certificates pressure and product wetted steel parts

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FDA and USP class VI certificates gaskets

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Liquid penetrant test report and procedure

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Surface roughness certificate

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Dimension control report

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Pressure test certificate

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Identification (technical sign)

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Quality system certificate

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CE documents

Other documentation/procedures on request.

5

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Summary of Contents for Pharma-line 1

Page 1: ...Instruction Manual Pharma line ESE02198 EN 2012 05 Original manual www sks online com www sks webshop com...

Page 2: ...www sks online com www sks webshop com...

Page 3: ...tling 6 2 2 Foundations 6 2 3 Levelling 6 2 4 Cleanliness provisions 6 2 5 Fittings and piping 6 3 Operation 7 3 1 Design and operating conditions 7 3 2 Operating procedures 7 4 Maintenance 8 4 1 Insp...

Page 4: ...ant Metal should be sent for material recycling Maintenance All metal parts should be sent for material recycling All non metal parts must be taken care of in agreement with local regulations Scrappin...

Page 5: ...irst tube sheet and the second tube sheet seals the product In the event of a leak the leakage of either fluid is easily visually detected 5300 0000 A A Tube sheets Documentation The Pharma line is de...

Page 6: ...directions on shell side are max 100 N 2 4 Cleanliness provisions Connector protectors All exchanger openings should be inspected for foreign material Protective plugs should not be removed until just...

Page 7: ...troduced in a manner to minimize differential expansion between the shell and the tubes Note Adjustments of flow rates should be made slowly in order to avoid the risk of pressure surge water hammer W...

Page 8: ...em accessible for cleaning remove the front head read end cover Always replace the Seal when the front cover is loosened to make sure that the Seal seals correctly 4 4 Locating leaks The heat exchange...

Page 9: ...s Tri clamp on tube side and flanges on service side other options available Pressure vessel codes PED and ASME VIII U stamp as option Welding according to ASME IX and EN 288 3 EN 287 1 Surface finish...

Page 10: ...harma line 2 2 6 168 2200 220 1860 Pharma line 2 5 5 219 2200 253 1860 Pharma line 3 Pharma line 3 0 4 73 3200 180 2860 Pharma line 3 1 0 89 3200 190 2860 Pharma line 3 1 6 12 3200 190 2860 Pharma lin...

Page 11: ...11 www sks online com www sks webshop com...

Page 12: ...of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied reproduced or transmi...

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