Alfa Laval Gunclean Toftejorg 270FT Mark 1 Instruction Manual Download Page 34 | Manualshive

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Page 32

Instruction Manual, Gunclean Toftejorg 270FT Mark I

IM-TE102766-3-EN10

Maintenance and Repair

(continued)

For guns tilted more than 15°

Oil shall be filled to a level above the pipe to the turbine housing to secure the lubrication of the turbine.

Gears above oil level shall be greased and all other parts rust protected, see page 30.

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Summary of Contents for Gunclean Toftejorg 270FT Mark 1

Page 1: ...Instruction Manual Gunclean Toftejorg 270FT Mark 1 IM TE102766 3 EN10 Date of issue March 16 2010...

Page 2: ......

Page 3: ...Use 18 Programming 18 Programming Knob 20 Speed Adjustment 21 How to Calculate Pitch Angle 22 To Remove Cover 24 Cleaning 25 Maintenance and Repair 28 Preventive Maintenance Guidelines and Service Kit...

Page 4: ...Handling of loads Back position of the centre of gravity L 2 H 2 D 2 Warning Do not walk under hanging loads...

Page 5: ...simple to follow but should you require further assistance our Customer Service Department and world wide net of Distributors will be pleased to help you Please quote the type and serial number with...

Page 6: ...zle dia and line pressure at the inlet housing but some adjustments can be carried out The basic model of the Power Unit has four programmes to choose from all pre programmed to give a tighter spray p...

Page 7: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 5 IM TE102766 3 EN10 General Description continued PROGRAMMABLE POWER UNIT GUN UNIT D102275...

Page 8: ...rough the deck then through the main pipe down to the vertical housing which rotates around a vertical axis From the vertical housing the liquid turns 90 into the horizontal housing which rotates arou...

Page 9: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 7 IM TE102766 3 EN10 General Description continued Cleaning Liquid Flow...

Page 10: ...rotates a crank shaft where the crank pin is moving inside a lifting yoke fitted to the lifting rod The lifting yoke is journalled on the lifting rod and only transmits lifting and lowering movements...

Page 11: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 9 IM TE102766 3 EN10 Technical Description continued Principal Drawing...

Page 12: ...r screw by a key and axially fixed to the lifting yoke with the top screw The Power Unit rotates and lifts or lowers the lifting rod simultaneously The lower part of the lifting rod is fixed to the lo...

Page 13: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 11 IM TE102766 3 EN10 Technical Description continued Gun Unit...

Page 14: ...Page 12 Instruction Manual Gunclean Toftejorg 270FT Mark I IM TE102766 3 EN10 Blank...

Page 15: ...epending on the pressure and nozzle diameter the media flow and jet will be according to the diagrams on page 14 and 15 Normal leakage approximately 2 Weight Gun with 2 5 meters length of Main pipe 11...

Page 16: ...d Flow rate 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 6 7 8 9 10 11 12 Flow rate m h bar Performance diagram Alfa laval Type Gunclean Toftejorg 270FT Single Nozzle Inlet pressure N...

Page 17: ...speed over surface substance to be removed cleaning procedure and agent The inlet pressure has been taken immediately before the machine inlet In order to achieve the performance indicated in the cur...

Page 18: ...anual Gunclean Toftejorg 270FT Mark I IM TE102766 3 EN10 Technical Data continued Installation Data Standard GASKET Yard supply M20 stud washer and nut Nitrile gasket Doubling ring to classification s...

Page 19: ...Toftejorg 270FT Mark I Page 17 IM TE102766 3 EN10 Technical Data continued Installation Data JIS Flange Standard Yard supply M20 stud washer and nut Nitrile gasket Doubling ring to classification soc...

Page 20: ...gle The pitch angle is the angle the nozzle rises or lowers for each revolution of the nozzle in the horizontal plane Because of the pre programmed varying helical pattern the Power Unit automatically...

Page 21: ...programme 1 2 With the handle turn first worm screw until the rocker assy rests on the highest point of the cam 3 Turn the adjusting screw to the point where the rocker starts to lift from the cam Th...

Page 22: ...ing is shaded Degrees Programme 1 0 0 5 1 1 5 Programme 2 1 1 5 2 2 5 Programme 3 2 2 5 3 3 5 Programme full 7 5 8 8 5 9 0 A basic 0 programme 1 or very close pitch angle can be useful if there is a d...

Page 23: ...Loosen the nut on the turbine shaft and adjust the turbine to desired position Reduce measure A to reduce speed Increase measure A to increase speed The turbine speed depends on the liquid flow which...

Page 24: ...tch How to calculate cleaning time The cleaning time depends on pitch angle and rotation speed A full cycle 0 150 0 300 with 1 pitch angle and 1 rpm takes 300 minutes Because of varying pitch angles a...

Page 25: ...ormal Operation continued Calculating formula Pitch angle elevation per rev A Rotation speed rpm B Washing angle angle to be washed C Washing time minutes D Washing time minutes D C AxB Example A Pitc...

Page 26: ...1 Loosen the two screws on top of Power Unit 2 Unscrew the hand crank screw on the side of the Power Unit and remove the programming knob fitted with a grub screw 3 Lift the cover Note The hand crank...

Page 27: ...Operation continued Cleaning 1 Turn the programming knob to desired programme 2 Crank the Power Unit to the starting angle Note Open arrows for down filled arrows for up see fig 3 Slowly open the val...

Page 28: ...e is opened and the cleaning starts The Power Unit rotates and lifts then nozzle to 150 from where the nozzle starts to turn downwards 3 At 30 down a double top wash is completed The cleaning is conti...

Page 29: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 27 IM TE102766 3 EN10 Blank...

Page 30: ...e at two main levels Minor Service and Major Service for both Drive unit and Cleaner unit Minor Service kit for Drive unit above deck is recommended to be replaced every 250 working hours or 2 years w...

Page 31: ...035 Roller clutch 036 1 x TE910544 Screw 073 2 x TE900511 One Way Clutch 002 1 x TE910850 Screw 008 2 x TE900516 Rubber sealing 017 1 x TE910863 Screw 014 1 x TE900535 Slide bearing 037 1 x TE914043 L...

Page 32: ...s necessary Complete drainage and oil change is recommended every 18 months A vertically mounted machine requires 3 5 litres of oil for a full oil change If the machine is tilted less oil is required...

Page 33: ...M TE102766 3 EN10 Maintenance and Repair continued How to Fill Oil To fill oil in Power Unit or to clean glass the cover has to be removed see instructions on page 24 Caution Oil leak can cause slippe...

Page 34: ...66 3 EN10 Maintenance and Repair continued For guns tilted more than 15 Oil shall be filled to a level above the pipe to the turbine housing to secure the lubrication of the turbine Gears above oil le...

Page 35: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 33 IM TE102766 3 EN10 Blank...

Page 36: ...45 1 Drain plug Bronze 5 TE914310 1 O ring Rubber 6 TE900513 1 O ring Rubber 7 TE104129 1 Cover Stainless 8 TE900516 2 Rubber seal Rubber 9 TE104330 12 1 Glass Plastic 10 TE900518 1 Nut Bronze 11 TE10...

Page 37: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 35 IM TE102766 3 EN10 Reference List of Parts continued Power Unit...

Page 38: ...4140 1 Bracket Steel 22 TE910412 2 Screw Steel 23 TE913054 1 Retaining ring 24 TE900480 2 Washer 25 TE104036 1 Lifting yoke Bronze 26 TE104198 1 Lock washer Steel 27 TE104197 1 Lock washer Steel 28 TE...

Page 39: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 37 IM TE102766 3 EN10 Reference List of Parts continued Power Unit...

Page 40: ...ide 41 TE104135 1 Gable ASSY Steel Right side 42 TE910412 12 Screw Steel 43 TE104095 1 Worm bracket rear Steel 44 TE104131 1 Worm bracket Steel 45 TE104132 1 Worm gear lifting Bronze 46 TE912784 1 Key...

Page 41: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 39 IM TE102766 3 EN10 Reference List of Parts continued Power Unit...

Page 42: ...r Steel 73 TE900511 2 One way clutch 74 TE104066 1 Rocker ASSY 75 TE51L035 1 Roller clutch 76 TE104192 1 Spring Steel 77 TE914033 1 Lock nut Steel 78 TE51L152 2 Flange bearing Bronze 79 TE104220 1 Wor...

Page 43: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 41 IM TE102766 3 EN10 Reference List of Parts continued Power Unit...

Page 44: ...w Steel 5 TE910746 2 Screw Stainless 6 TE208269 1 Key Stainless 7 TE201045 1 Lifting rod ASSY 8 TE208243 1 Location sleeve Bronze 9 TE201073 20 1 Turbine ASSY 10 TE910572 6 Screw Stainless 11 TE201047...

Page 45: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 43 IM TE102766 3 EN10 Reference List of Parts continued Power Unit...

Page 46: ...Steel 6 TE201052 1 Bearing housing Steel 7 TE201058 1 Eccentric Steel 8 TE914396 1 O ring Nitrile 9 TE201077 1 End cover Bronze 10 TE900629 1 Drain plug Bronze 11 TE914306 1 O ring Rubber 12 TE918016...

Page 47: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 45 IM TE102766 3 EN10 Reference List of Parts continued Turbine Unit...

Page 48: ...6 1 Nozzle tube Stainless 5 TE208248 1 Horizontal housing Bronze 7 TE208026 1 Nut Stainless 8 TE208028 1 Lock washer Stainless 9 TE208059 1 Horizontal cover Bronze 10 TE916398 2 O ring Rubber 11 TE208...

Page 49: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 47 IM TE102766 3 EN10 Reference List of Parts continued Gun Unit...

Page 50: ...14128 3 Washer Stainless 29 TE910234 3 Screw Stainless 30 TE915744 2 Split Pin Stainless 31 TE208254 1 Pin Stainless 32 TE914128 2 Washer Stainless 33 TE910536 1 Screw Stainless 34 TE208255 1 Lower Sc...

Page 51: ...Instruction Manual Gunclean Toftejorg 270FT Mark I Page 49 IM TE102766 3 EN10 Reference List of Parts continued Gun Unit...

Page 52: ...Bearing vertical 11 TE208011 2 Bearing horizontal 8 TE208028 1 Lock washer 13 TE208064 1 Key 26 TE900515 2 O ring 10 TE916398 2 O ring 18 TE916400 2 O ring 44 TE918101 2 O ring 45 TE918102 2 O ring 14...

Page 53: ...Nut 41 TE914045 1 Locking Nut 30 TE915744 2 Split Pin 21 TE910536 1 Screw TE55A630 1 Service Kit Minor 270FT MK I Cleaner Unit Tools Part No TE207078 Pos Part no No unit Description Notes 1 TE900080...

Page 54: ...Type of equipment e g Gun Unit TE650123 Serial no Mode of delivery Latest ETA destination Shipping mark Example Pos Part no Q ty Description 30 TE650135 1 Bearing How to contact Alfa Laval Tank Equip...

Page 55: ...270FT Mark I Page 53 IM TE102766 3 EN10 Service Card Type of Machine Serial No Configuration Nozzle diameter mm Impeller Guide Date No of Working Hours Maintenance Actions Exchanged Parts Remarks Sig...

Page 56: ...itions Inlet pressure at machine cleaner Type of Valve in inlet line Can hydraulic shock be disregarded Yes No Inlet line flushed before installation of tank cleaner Yes No Working hours before failur...

Page 57: ...stallizing Soft particles size ______________________________ Has filter been installed in inlet line Yes Mesh size mm No Is tank cleaner flushed with clean water after tank cleaning Yes No Type of So...

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