Alemlube 801A Owner Technical Manual Download Page 5

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www.alemlube.com.au

 or 

www.alemlube.co.nz

5

Troubleshooting

NSW
TEL: (02) 9939 0711
FAX: (02) 9939 0411

QLD/PNG
TEL: (07) 3204 9166
FAX: (07) 3204 1224

VIC/TAS
TEL: (03) 8787 8288
FAX: (03) 8787 8266

WA
TEL: (08) 9209 3066
FAX: (08) 9209 3933

SA/NT
TEL: (08) 8241 7111
FAX: (08) 8241 7011

NZ
TEL: (09) 447 1007
FAX: (09) 447 1008

Problem

Remedy

Insufficient Flow

1. Clogged, collapsed, or undersized suction tube and/or filter 
     Pumps are intended for use with supplied rigid line suction line and/or filter (where applicable). 

Verify line and/or filter are clean, not damaged, and the correct size for suction port connection

2. Also see below “Pump does not prime”
    Check and repair as necessary

Pump does not prime 

NOTE: To aid priming, 

fill pump casing through

discharge port prior  

to operation

*1. Unsuitable suction line
     Pumps are intended for use with the suction line supplied. Long or collapsible suction lines may 

slow or stop priming. Use short length rigid tubing similar in diameter to ·suction port. (Maximum 

pump height above liquid level is 36 inches)

2. Shifted or worn rotor

     Loosen all cover bolts. View pump from side with suction/discharge ports in vertical position and 

on right-hand side. Reposition rotor by grasping covers and sliding towards 3 o’clock position. 

Do not use excessive force. Hold in position and retighten cover bolts

3. Suction line above liquid
    Suction line end must remain completely below fluid surface
4. Damaged/worn pump parts
     Remove pump cover and inspect for broken or worn parts. Components     

should have smooth finish, no large grooves or voids. Replace damaged parts

5. Pump air leakage
     Inspect pump cover(s) and seals for leaks. Tighten fasteners and replace gaskets and/or seals
6. Suction line air leakage
     Seal all threaded suction line connections with Teflon” tape or equivalent sealant
7. Pump speed to slow
     Rotate pump handle more rapidly until pump primes 
8. Clogged suction line and/or filter
     Clean suction line and/or filter

Handle difficult or

impossible to move

1. Pump has not been used for an extended time
     Remove pump cover and inspect for deposits on components and or corroded parts. Clean or 

replace parts. Flush pump with appropriate solvent prior to long periods without use

2. Remove pump cover and inspect internal parts.
     Replace worn or damaged components

(*) For pumps supplied without suction/discharge lines.
(

) Applies only to vane (not lobe or piston) type pumps.

Summary of Contents for 801A

Page 1: ...semble to crank arm using the hex nut supplied Attach entire crank arm subassembly including handle handle shaft and hex nut onto pump shaft taking care to align setscrew to indent in rotor shaft 4 Thread suction tube into pump inlet Thread suction tube into suction tube Thread tail pipe onto suction tube section Use Teflon tape provided or equivalent sealant tape to seal suction tube threaded con...

Page 2: ... Gasoline is a highly flammable fuel The improper use handling or storage of gasoline can be dangerous Prevent accidents by following these safety rules a Use gasoline only as fuel never as a cleaning fluid b Use only an approved container to hold or store gasoline Never store gasoline in familiar containers such as milk containers or soda pop bottles c Store gasoline in a cool location out of the...

Page 3: ...ed other than as stated in the LIMITED WARRANTY above is made or authorized by Dayton PRODUCT SUITABILITY Many jurisdictions have codes and regulations governing sales construction installation and or use of products for certain purposes which may vary from those in neighbouring areas While Dayton attempts to assure that its products comply with such codes it cannot guarantee compliance and cannot...

Page 4: ...PTFE 1 11 801A 11 Screws 304SS 8 12 801A 12 Crank Arm Aluminium 1 13 801A 13 Handle Nylon 1 14 801A 14 Handle rivet Steel 1 15 801A 15 Nut Steel 1 16 801A 16 Hexagon bolt Steel 1 17 801A 17 Adapter Screw Aluminum 304SS 1 18 801A 18 Thumb Screw Steel 304SS 1 19 801A 19 Suction tube 304SS 3 20 801A 20 Spout 304SS 1 4 Ordering Spare Parts Parts List Part No 801A NSW TEL 02 9939 0711 FAX 02 9939 0411 ...

Page 5: ...p from side with suction discharge ports in vertical position and on right hand side Reposition rotor by grasping covers and sliding towards 3 o clock position Do not use excessive force Hold in position and retighten cover bolts 3 Suction line above liquid Suction line end must remain completely below fluid surface 4 Damaged worn pump parts Remove pump cover and inspect for broken or worn parts C...

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