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High-Pressure Measuring Control Valve

 

SER 7716-D1

 

Alemite Corporation

7

Revision (11-95)

 

Assembly

 

N O T E

 

:   P r i o r   t o   a s s e m b l y,   c e r t a i n

components require lubrication in clean oil.
Refer to 

 

Table 4 

 

for details.

 

Valve Body

 

Measuring Piston Assembly

  1. Install Backup Ring (

 

5

 

) onto each end of Measuring 

Piston (

 

6

 

).

• Seat each Ring against the center of the Piston.

  2. Install V-Block Packing (

 

4

 

) onto each end of the 

Measuring Piston.
• Make sure the lip of each Packing faces the outside 

of the Piston.

  3. Install O-Ring (

 

3

 

) onto each end of the Piston.

  4. Clamp Valve Body (

 

7

 

) vertically in a soft-jaw vise with 

the Inlet Handle port facing downward.

 

CAUTION

 

Use care installing the Piston assembly past the
threads of the Valve Body. Damage to the Packings

 

can occur.

 

  5. Install the Piston assembly into the Valve Body.

Adjusting Screw Assembly

  6. Install O-Ring (

 

2

 

) onto Plug (

 

1

 

). 

• Make sure the O-ring does not roll.

  7. Screw the Plug assembly into the discharge end of the 

Valve Body.

  8. From the opposite end of the Valve Body, seat the 

Measuring Piston assembly against the Plug.

  9. Install the additional O-Ring (

 

2

 

) onto Packing 

Screw (

 

8

 

). 

• Make sure the O-ring does not roll.

10. Grease the threads of Adjusting Screw (

 

12

 

).

11. Screw the Adjusting Screw fully into the Packing 

Screw. This setting allows the maximum amount of 
product to be dispensed.

12. Install V-Packing (

 

9

 

) [lip-end first] onto the stem of the 

Adjusting Screw.

13. Screw Nut (

 

10

 

) onto the Packing Screw.

14. Screw the Packing Screw assembly into the Valve 

Body. 
• Tighten securely.

15. Tighten the Nut to the Packing Screw.

Slide Valve and Seat Assembly

16. Turn the Valve Body assembly end-for-end in the vise.

17. Install Gasket (

 

21

 

) into the Valve Body.

• Make sure the holes align properly.

18. Install Lock Washer (

 

25

 

) and Screw (

 

26

 

) into both 

ends of the seat portion of the Slide Valve and Seat 
assembly (

 

22

 

).

19. Install the Slide Seat and Screw assembly into the 

Valve Body. 
• Make sure the screw holes align properly. Tighten 

both Screws securely.

20. Grease the face of the Valve portion of the Slide Valve 

and Seat assembly (

 

22

 

).

21. Install the Slide Valve [cavity end first] onto the Seat. 

• Make sure the Slide Valve and Seat are in proper 

alignment.

Lever and Valve Actuation Stem Travel Assembly

 

CAUTION

 

Use care installing Seal (13) past the threads of the

 

Valve Body. Damage to the Seal can occur.

 

22. Install Seal (

 

13

 

) [lip end first] into each end of the 

Valve Body.
• Make sure both Seals seat properly.

23. Install Washer (

 

14

 

) into each end of the Valve Body.

 

NOTE

 

: The earlier units contain a leather

washer (not illustrated) that is no longer
required

 

Item No. 

 

1n

 

 Figure 2

Description

Item No. 

 

on

 

 Figure 2

Description

 

2

O-Ring, 1-5/16 " OD x 1-1/16 " ID

9

V-Packing

3

O-Ring, 15/16 " OD x 1-1/16 " ID

13

Seal, 3/4 " OD x 3/8 " ID

4

Packing, V-Block, 1.20 " OD

27

O-Ring, 1.00 " OD x 13/16 " ID

 

Table 4 

 

Lubricated Components

Summary of Contents for 7716-D1

Page 1: ...f 5 000 345 1 28 4 Table 1 Model 7716 D1 Specifications Description and Operation The model 7716 D1 control valve handles fibrous light and heavy greases including semifluid and fluid lubricants This...

Page 2: ...sion 11 95 2 Alemite Corporation 35 41 14 25 26 1 2 2 8 9 10 3 4 5 6 5 4 3 7 11 12 13 15 21 22 23 24 16 17 18 19 20 1a Accessory Item 27 28 29 30 31 34 33 32 13 14 36 37 38 39 40 Figure 2 High Pressur...

Page 3: ...1 4 20 x 5 8 1 305413 12 20 Nut 1 4 20 1 305414 37 21 Gasket Valve Seat 1 305415 24 22 305780 Valve and Seat Assembly Slide 1 305416 38 23 305426 Guide Valve 1 305418 35 24 305415 Lever 1 305419 21 2...

Page 4: ...Preventive Maintenance Refer to section entitled Overhaul for details on the procedures necessary to perform maintenance Part Number Description 6778 Rigid Flexible Extension Table 2 High Pressure Me...

Page 5: ...k Washers 25 that secure the Seat to the Valve Body 21 Remove the Seat and Gasket 21 from the Valve Body Adjusting Screw Assembly 22 Unscrew Plug 1 from the Valve Body Remove O Ring 2 from the Plug Ov...

Page 6: ...ntained leather washers 27 Remove O Ring 3 V Block Packing 4 and Backup Ring 5 from each end of Measuring Piston 6 28 Unscrew Plug 11 from the Valve Body as required Figure 3 High Pressure Measuring C...

Page 7: ...e dispensed 12 Install V Packing 9 lip end first onto the stem of the Adjusting Screw 13 Screw Nut 10 onto the Packing Screw 14 Screw the Packing Screw assembly into the Valve Body Tighten securely 15...

Page 8: ...e sure the knurled end of the Pin is flush with the Valve Body 37 Screw Setscrew 37 into the Lever 38 Install Nut 36 onto the Setscrew Do not tighten Setscrew Adjustment Lever Free Play Adjust the Set...

Page 9: ...e control valve and system If the control valve does not dispense the product refer to the Troubleshooting Chart With the Lever in the released position no product should appear at Coupler 41 If produ...

Page 10: ...roduct to enter Port A and fill Chamber A At the same time the slide valve aligns Port B with Port D This allows product to flow from Chamber Bvia Port B and intoPort D to discharge Lever Released Whe...

Page 11: ...akage at Extension 40 Initial tightening not sufficient 1 Tighten Extension 40 into Valve Body 7 2 Apply Teflon tape to Extension threads Leakage at rear end of Coupler 41 Initial tightening not suffi...

Page 12: ...SER 7716 D1 High Pressure Measuring Control Valve Revision 11 95 12 Alemite Corporation...

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