Alemite 3690-C Service Manual Download Page 7

Preset Metered Control Valve

SER 3690-C

Alemite Corporation

7

Revision (10-04)

Changes Since Last Printing

Initial Release

Troubleshooting Chart

Control Valve Indications

Possible Problems

Solutions

Reduced or zero flow

1. Filter Screen (31) clogged

2. Clogged system

1. Remove Filter Screen (31) and 

clean or replace

2. Clean or replace system filter

No product flow

Nozzle (1) not open

Open Nozzle (1)

Continuous product flow

1. Foreign material on Valve Assembly (28)

 2. Valve Assembly (28) worn or damaged

1. Disassemble, clean, and inspect 

seat area. Check mating surfaces 
and replace Valve Assembly (28
as necessary. Locate and eliminate 
source of foreign material. 

2. Replace Valve Assembly (28)

Leakage at Swivel 
Assembly (35)

1. Initial tightening of Swivel Assembly

(35) not sufficient

2. Seal worn or damaged

1. Tighten Swivel Assembly (35)

2. Replace Swivel Assembly (35)

Leakage at Cam (37)

Quad-Rings (36) worn or damaged.

Replace Quad-Rings (36)

Leakage at front end of Nozzle

Nozzle damaged

Replace Nozzle

Leakage at Extension Assembly 1. Initial tightening not sufficient

2. Thread sealant missing or inadequate

1. Tighten leaking connection
2. Apply thread sealant* to male pipe 

threads

Lock Pawl (14) does not engage 
with the screw on Lock Bar and 
Screw Assembly (39)

Screw out of adjustment

Adjust the screw so it fully engages  
Lock Pawl (14) in an upright position 
when Lever (40) is pulled

* Do not apply thread sealant to the first two (2) threads. Contamination can occur.

1-800-548-1191-http://[email protected]

Summary of Contents for 3690-C

Page 1: ...alves are designed to dispense preset quantities of fluid lubricants Each model is equipped with an inlet swivel a high volume manual nozzle and rigid extension The models differ in the units of measure that are metered and the face dial range See Table 1 for details A totalizer keeps a lifetime record of the amount dispensed in a unit of measure labeled on the dial These models are also equipped ...

Page 2: ... 3690 C Preset Metered Control Valve Revision 10 04 2 Alemite Corporation Figure 2 Preset Metered Control Valve Models 3690 C 3691 C 3693 C and 3696 C 1 800 548 1191 http www partdeal com info partdeal com ...

Page 3: ...7 60 4 393307 160 Register Assembly 1 3693 C 3696 C 393307 62 3 21 393307 164 Screw 4 393307 108 13 22 Washer 1 393307 125 28 23 Gear Pointer 1 3690 C 3691 C 3693 C 393307 126 31 Gear Pointer 1 3696 C 393307 128 9 24 393307 156 Pointer w Setscrew 1 393307 129 26 25 393307 163 Shroud 1 393307 130 10 26 Screw 4 393307 132 38 27 393307 11 Dial Quart w Gallon Totalizer 1 3690 C 393307 133 11 Dial Gall...

Page 4: ...ith the setscrew See Figure 2 5 Loosen the setscrew that secures the Pointer to Spindle and Gear Assembly 7 6 Remove Dial 27 Cam 17 and Pointer 24 as an assembly from the Spindle and Gear Assembly 7 Carefully pry the Pointer from the Cam Assembly and Dial to separate components 8 Remove Springs 18 and Rollers 19 from the Cam 9 Remove Retaining Ring 15 that secures Lock Pawl 14 to the Housing Remov...

Page 5: ... Lock Pawl to the post Clean and Inspect 1 Clean all metal parts in cleaning solvent The solvent should be environmentally safe 2 Inspect all parts for wear and or damage Replace as necessary 3 Closely inspect the mating surfaces of all components for any imperfections Ensure a smooth and clean contact is obtained when assembled Assembly NOTE Prior to assembly certain compo nents require lubricati...

Page 6: ...s 18 into the Cam 24 Install and seat Pointer 24 onto the Cam IMPORTANT Make sure the three holes on the Dial engage with the Register s posts 25 Install and seat the Pointer Cam and Dial assembly onto the shaft of the Spindle and Gear Assembly Make sure the Lock Pawl fits properly into the hole of the Dial NOTE The Pointer s setscrew must point toward the flat on the Spindle and Gear Assembly 26 ...

Page 7: ...ial 2 Replace Valve Assembly 28 Leakage at Swivel Assembly 35 1 Initial tightening of Swivel Assembly 35 not sufficient 2 Seal worn or damaged 1 Tighten Swivel Assembly 35 2 Replace Swivel Assembly 35 Leakage at Cam 37 Quad Rings 36 worn or damaged Replace Quad Rings 36 Leakage at front end of Nozzle Nozzle damaged Replace Nozzle Leakage at Extension Assembly 1 Initial tightening not sufficient 2 ...

Page 8: ...SER 3690 C Preset Metered Control Valve Revision 10 04 8 Alemite Corporation 1 800 548 1191 http www partdeal com info partdeal com ...

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