Alemite 3690-C Service Manual Download Page 6

SER 3690-C

Preset Metered Control Valve

Revision (10-04)

6

Alemite Corporation

Valve and Inlet Swivel Assembly

35. Install Valve Sleeve (29) [unslotted end first] into the 

Housing.

36. Install Valve Assembly (28) [stem first] into the small 

end of Spring (30).

37. Install the Valve Assembly and Spring horizontally 

into the Housing.
• Make sure the Valve Assembly does not shift.

38. Install Screen (31) into the Spring.

39. Install O-Ring (33) onto the Adapter (34).

40. Screw the Adapter into the Housing.

• Tighten the Adapter to 20 ft. lbs. (26 Nm).

41. Screw Swivel Assembly (35) [with thread sealant] into 

the Adapter.
• Tighten the Swivel Assembly securely.

Extension

IMPORTANT: Apply thread sealant to all
pipe thread connections prior to assembly.

42. Screw Extension (2) into Cap (3).

• Tighten the Extension securely.

43. Screw Nozzle Assembly (1) onto the Extension.

• Tighten the Nozzle Assembly securely.

Pointer-Cam-Dial Assembly

21. Install Dial (27) onto Cam (17).

22. Install Rollers (19) into the Cam.

IMPORTANT: Make sure Spring  (18) is
against right-angled end of notch in Cam.
• See Figure 2.

23. Install Springs (18) into the Cam.

24. Install and seat Pointer (24) onto the Cam.

IMPORTANT: Make sure the three holes on
the Dial engage with the Register’s posts.

25. Install and seat the Pointer, Cam, and Dial assembly 

onto the shaft of the Spindle and Gear Assembly.
• Make sure the Lock Pawl fits properly into the hole 

of the Dial.

NOTE: The Pointer’s setscrew must point
toward the flat on the Spindle and Gear
Assembly.

26. Tighten the Pointer setscrew onto the shaft of the 

Spindle and Gear Assembly.

27. Turn the Pointer counterclockwise.

• Set the Pointer to zero.

28. Install Shroud (25) [notch downward] onto the 

Housing.

29. Install Screws (26) that secure the Shroud to the 

Housing.
• Tighten each Screw securely.

Lever Assembly

30. Install Quad Rings (36) onto each end of Cam (37).

31. Install the Cam into the Housing.

• Use care passing the Quad Rings.

32. Install Lever Assembly (40) onto the Cam.

• Reposition the Cam as required to ensure the Lever 

Assembly properly meshes.

33. Install Lock Bar and Screw Assembly (39) onto the 

Cam.
• Make sure the screw in the Lock Bar and Screw 

Assembly meshes properly with the Lock Pawl.

34. Install Screws (38) that secure the Lever Assembly and 

Lock Bar and Screw Assembly to the Cam.
• Tighten the Screws securely.

1-800-548-1191-http://[email protected]

Summary of Contents for 3690-C

Page 1: ...alves are designed to dispense preset quantities of fluid lubricants Each model is equipped with an inlet swivel a high volume manual nozzle and rigid extension The models differ in the units of measure that are metered and the face dial range See Table 1 for details A totalizer keeps a lifetime record of the amount dispensed in a unit of measure labeled on the dial These models are also equipped ...

Page 2: ... 3690 C Preset Metered Control Valve Revision 10 04 2 Alemite Corporation Figure 2 Preset Metered Control Valve Models 3690 C 3691 C 3693 C and 3696 C 1 800 548 1191 http www partdeal com info partdeal com ...

Page 3: ...7 60 4 393307 160 Register Assembly 1 3693 C 3696 C 393307 62 3 21 393307 164 Screw 4 393307 108 13 22 Washer 1 393307 125 28 23 Gear Pointer 1 3690 C 3691 C 3693 C 393307 126 31 Gear Pointer 1 3696 C 393307 128 9 24 393307 156 Pointer w Setscrew 1 393307 129 26 25 393307 163 Shroud 1 393307 130 10 26 Screw 4 393307 132 38 27 393307 11 Dial Quart w Gallon Totalizer 1 3690 C 393307 133 11 Dial Gall...

Page 4: ...ith the setscrew See Figure 2 5 Loosen the setscrew that secures the Pointer to Spindle and Gear Assembly 7 6 Remove Dial 27 Cam 17 and Pointer 24 as an assembly from the Spindle and Gear Assembly 7 Carefully pry the Pointer from the Cam Assembly and Dial to separate components 8 Remove Springs 18 and Rollers 19 from the Cam 9 Remove Retaining Ring 15 that secures Lock Pawl 14 to the Housing Remov...

Page 5: ... Lock Pawl to the post Clean and Inspect 1 Clean all metal parts in cleaning solvent The solvent should be environmentally safe 2 Inspect all parts for wear and or damage Replace as necessary 3 Closely inspect the mating surfaces of all components for any imperfections Ensure a smooth and clean contact is obtained when assembled Assembly NOTE Prior to assembly certain compo nents require lubricati...

Page 6: ...s 18 into the Cam 24 Install and seat Pointer 24 onto the Cam IMPORTANT Make sure the three holes on the Dial engage with the Register s posts 25 Install and seat the Pointer Cam and Dial assembly onto the shaft of the Spindle and Gear Assembly Make sure the Lock Pawl fits properly into the hole of the Dial NOTE The Pointer s setscrew must point toward the flat on the Spindle and Gear Assembly 26 ...

Page 7: ...ial 2 Replace Valve Assembly 28 Leakage at Swivel Assembly 35 1 Initial tightening of Swivel Assembly 35 not sufficient 2 Seal worn or damaged 1 Tighten Swivel Assembly 35 2 Replace Swivel Assembly 35 Leakage at Cam 37 Quad Rings 36 worn or damaged Replace Quad Rings 36 Leakage at front end of Nozzle Nozzle damaged Replace Nozzle Leakage at Extension Assembly 1 Initial tightening not sufficient 2 ...

Page 8: ...SER 3690 C Preset Metered Control Valve Revision 10 04 8 Alemite Corporation 1 800 548 1191 http www partdeal com info partdeal com ...

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