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18V Rotary Grinder

AFTER SALES SUPPORT

(toll free)

MODEL No.: DC-180E-1 • 07/2019 10367

e-mail: [email protected]

AUS

23

 1300 889 028

AUS

TIPS FOR ENGRAVING

Hold the machine in a vertical position (almost 90° to the workpiece). 

Try to execute individual lines in one uniform movement without 

stopping if possible as later on it will be possible to see pauses and 

uneven movements on the engraved workpiece. Sketch out the 

outlines on the workpiece prior to engraving if necessary (e. g. with 

the aid of the stencils provided) in order to make it possible to engrave 

more even lines.

TIPS FOR GRINDING:

Always grind in several small steps with the grinding and cutting tools. 

If you want to grind away fairly large amounts of material, first remove 

larger amounts of material with the cutting tool and then in a second 

step use the respective grinding tools to create a shape for the fine 

grinding.

Summary of Contents for 10367

Page 1: ...V ROTARY TOOL Product Info https help tools Ensure you keep your manual in a safe place for future reference Read all safety warnings and all instructions thoroughly before operating this product IM Ed4 07 2019 ...

Page 2: ...martphone camera and that contains a link to a website or contact details for example Advantage You are not required to manually enter a website address or contact details How it works To scan the QR code all you need is a smartphone with QR codes reader software and an Internet connection This type of software can be downloaded for free from your smartphone s app store Try it out now Just scan th...

Page 3: ...s 04 General safety warnings 05 Component list 15 Assembly 16 Operation 19 Using the accessories 21 Maintenance 24 Warranty 25 Environmental protection 25 What your 3 year warranty means 26 Service Support 26 FAQ Troubleshooting 27 Technical Specifications 28 ...

Page 4: ...have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Application First time users or inexperienced operators pay particular attention to the operation of the 18V Rotary Tool including details of starting and stopping and correct use of the 18V Rotary Tool on pages 19 23 as well as the maintenance instructions on pages 24 Intended use of 18V Ro...

Page 5: ...hank 1 x Ø3 2 mm Sanding shank 1 x Ø3 2 mm Cutting disc mandrel 1 x Ø3 2 mm Collet already on the machine 1 x Ø3 2 mm Drill bit 1 x Ø3 2 HSS cutter 5 x Ø3 2 Diamond bits 3 x Cutting discs 3 x Sanding bands 2 x Engraving stencils 1 x Adapter 1 x Instruction manual 1 x Warranty Card Certificate ...

Page 6: ... 36 Months Warranty For indoor use only Double insulation SMPS Switch mode power supply unit SMPS incorporating a short circuit proof safety isolating transformer inherently or non inherently The output plug is with positive center pole and negative outer pole The instruction manual rating plate or on the product itself may show these symbols These represent important information about the product...

Page 7: ...ctions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of...

Page 8: ...g Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result i...

Page 9: ...e the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained ...

Page 10: ...safe operation d The rated speed of the grinding accessories must be at least equal to the maximum speed marked on the power tool Grinding accessories running faster than their rated speed can break and fly apart e The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately controlled f The arbour...

Page 11: ... Prolonged exposure to high intensity noise may cause hearing loss j Keep bystanders a safe distance away from work area Anyone entering the work area must wear personal protective equipment Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation k Hold power tool by insulated gripping surfaces only when performing an operation where the cut...

Page 12: ...y clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards s Do not operate the power tool near flammable materials Sparks could ignite these materials t Do not use accessories that require liquid coolants Using water or other liquid coolants may result in electrocution or shock Further safety i...

Page 13: ...in the same direction as the cutting edge is exiting from the material which is the same direction as the chips are thrown Feeding the tool in the wrong direction causes the cutting edge of the bit to climb out of the work and pull the tool in the direction of this feed e When using rotary files cut off wheels high speed cutters or tungsten carbide cutters always have the work securely clamped The...

Page 14: ...son switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop Never attempt to remove the cut off wheel from the cut while the wheel is in motion otherwise kickback may occur Investigate and take corrective action to eliminate the cause of wheel pinching or snagging f Do not restart the cutting operation in the workpiece Let the wheel reach full speed an...

Page 15: ...ight clothing and or skin b Allow brushes to run at operating speed for at least one minute before using them During this time no one is to stand in front or in line with the brush Loose bristles or wires will be discharged during the run in time c Direct the discharge of the spinning wire brush away from you Small particles and tiny wire fragments may be discharged at high velocity during the use...

Page 16: ...ded for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance If the supply cord is damaged it must be replaced by the man...

Page 17: ...er 3 Spindle Lock Button 4 Ventilation opening 5 Grip areas 6 On Off Switch 7 Adapter connection 8 Adapter 9 Engraving stencil x 2 10 Grinding bits with shank x 4 11 Diamond bits x 5 12 HSS cutter 13 Drill bit 14 Cutting disc mandrel 15 Brush 16 Sanding bands x 3 17 Sanding shank 18 Cutting discs x 3 6 7 3 4 5 2 1 8 18 16 10 11 9 17 14 12 15 13 Component list ...

Page 18: ... A To attach simply insert the sanding shank 17 into the sanding band 16 To remove pull the sanding band 16 out from the sanding shank 17 Attaching the cutting discs 18 with mandrel 14 see fig B1 B3 1 Loosen and remove the screw from the cutting disc mandrel 14 2 Place the cutting disc into the screw Be sure to position it between the two washers 3 Attach the screw back to the mandrel 14 To remove...

Page 19: ...n O position first before you change a tool Danger of burns The tool used may be very hot shortly after you finish using it Allow it to cool down before you remove it Fitting a tool see fig C1 C3 1 Press the spindle lock button 3 and hold it loosen the tool holder 2 a little anti clockwise by hand 2 Insert the shank of new tool into the collet 1 3 Keep the spindle lock button 3 depressed tighten t...

Page 20: ...AUS 18 1300 889 028 AUS Removing a tool see fig C4 1 Press the spindle lock button 3 and hold it loosen the tool holder 2 a little anti clockwise by hand 2 Keep the spindle lock button 3 depressed remove the tool from the collet 1 Tighten the tool holder 2 clockwise by hand Release the spindle lock button 3 C4 1 2 3 ...

Page 21: ... tool The tool holder may still rotate even after the machine is switched off Allow the tool holder to stop by itself Do not press the spindle lock button to force it to stop Switching on and off see fig D 1 Connect the adapter with this machine and then connect to a proper power supply 2 To start the tool press the on off switch 6 to I position To stop press the on off switch 6 to O position Usin...

Page 22: ...encil directly with the tool It only serves as a drawing template Do not press the tool too firmly against the workpiece as this could damage the workpiece or the tool 1 Secure the workpiece to prevent it from slipping 2 Insert a tool See ASSEMBLY section 3 Connect the adapter to the machine and then connect the plug of the adapter to a proper power supply 4 Switch on the machine See SWITCHING ON ...

Page 23: ...inding bits For grinding sharpening deburring and shaping metals Also ideal for smoothing off metals in particular of any welds rivet joints and patches of rust Diamond bits For delicate detailed work Are suitable for scoring lining and engraving wood ceramic glass steel semi precious stones and other hard materials Brush For cleaning and polishing silver cutlery or gold and silver jewellery ...

Page 24: ...mall holes in metals HSS cutter For delicate engraving work on wood fibreglass plastic and soft metals Cutting discs For grinding and cutting assignments on wood fibreglass and soft metal materials Also ideally suited to deburring spots which are difficult to reach Sanding band For milling and grinding assignments on wood fireglass metal and hard rubber materials ...

Page 25: ... to see pauses and uneven movements on the engraved workpiece Sketch out the outlines on the workpiece prior to engraving if necessary e g with the aid of the stencils provided in order to make it possible to engrave more even lines TIPS FOR GRINDING Always grind in several small steps with the grinding and cutting tools If you want to grind away fairly large amounts of material first remove large...

Page 26: ... or a paintbrush for cleaning Make sure that the housing is clean at all times If necessary wipe down the machine with a slightly damp soft cloth Then dry it with a soft cloth It is not necessary to lubricate any moving parts of the machine Check the machine and accessories for any damage If there is any damage the machine and accessories may not be used Do not try to repair any defective parts yo...

Page 27: ...re instruction manual before using your new WORKZONE 18V Rotary Tool Take special care to heed the Cautions and Warnings Your WORKZONE 18V Rotary Tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this 18V Rotary Tool making it easy to maintain and operate Use only WORKZONE replacement parts for y...

Page 28: ... within its intended use over the course of as quickly as possible once it has been brought to our attention In the unlikely event of such an occurrence or if you require any information about the product please contact us via our after sales support services details of which can be found in this manual and on the product itself After Sales Support TEL 1300 889 028 Service Support If you have any ...

Page 29: ... Press the on off switch to O position Re plug the adapter into the socket Try another socket The machine stops during use The tool is blunt The tool used is not suitable for the workpiece Apply too much pressure during use Replace a tool Change a tool Move the machine with moderate even pressure The machine slips away The tool is not correctly installed Re install the tool For further inquiries o...

Page 30: ... AUS 28 1300 889 028 AUS Technical Specifications Rated voltage 18V Rated power 7W Collet size Ø 3 2 mm Rated capacity of accessories Ø 35 mm Rated no load speed 15000 min Machine weight 0 12 kg Adapter Model WJA Y081800400W Adapter input 100V 240VAC 50 60Hz 16W Adapter output 18V 400 mA Adapter protection class II ...

Page 31: ...om AUS 29 1300 889 028 AUS This 18V Rotary Tool complies with the following Standards Rotary Tool Safety IEC 60745 1 IEC 60745 2 23 AS NZS 60745 1 AS NZS 60745 2 23 EMC EN 55014 1 EN 55014 2 Adapter LVD IEC 61558 1 IEC 61558 2 16 AS NZS 61558 1 AS NZS 61558 2 16 EMC EN 55014 1 EN 55014 2 EN 61000 3 2 EN 61000 3 3 ...

Page 32: ...n 60 days from the date of purchase for a full refund or replacement or take advantage of our after sales support by calling the supplier s Customer Service Hotline Made in China Workzone is a registered trademark of ALDI Stores DISTRIBUTED BY ALDI STORES 1 SARGENTS ROAD MINCHINBURY NSW 2770 www aldi com au AUS 1300 889 028 toll free MODEL No DC 180E 1 07 2019 10367 e mail info aldi positecgroup c...

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