256 Pneudraulic Installation Tool (HK1015)
Alcoa Fastening Systems & Rings
7
Power Source:
90psi MAX shop air
Hose Kits:
Use only genuine HUCK Hose Kits rated @ 10,000 psi working
pressure.
Hydraulic Fluid:
Hydraulic fluid shall meet DEXRON® III, DEXRON VI, MERCON,
Allison C-4 or equivalent ATF specifications.
Fire resistant fluid may be used if it is an ester based fluid such as
Quintolubric HFD or equivalent. Water based fluid shall NOT be
used as serious damage to equipment will occur.
Weight:
Max Operating Temp:
11.1 lbs
(5.03 kg)
125°F (51.7°C)
Speed/Cycles:
Max Flow Rate:
30 per minute
22.4 scfm
(634 l/m)
MIN Pull Capacity:
Max Inlet Pressure:
9986 lbs
(44.42 kN) @
90 psi
90 psi
(6.2 bar)
MIN Stroke:
.875 inches
(2.22 cm)
.750 inches
(1.91 cm) when used with Stroke Limiter 118362-1
DEXRON
is a registered trademark of General Motors Corporation.
S p e c i f i c at i o n s
O p e r at i n g I n s t r u c t i o n s
LOCKBOLT® Fastener installation:
Place pin in work hole and place collar over
pin. See WARNING. (If Collar has only one tapered end, that end
must be facing toward tool, not next to workpiece.) Hold pin and
push nose assembly onto pin protruding through collar until nose
assembly anvil touches collar. Depress trigger and hold depressed
until collar is swaged and pintail breaks. Release trigger and tool
will go into return stroke. The tool and nose assembly are ready
for the next fastener installation cycle.
Blind Fastener Installation:
Remove excess gap from between the sheets to
permit correct fastener installation. Fastener may be placed in
work hole or in end of nose assembly. See WARNING. In either
case, tool and nose assembly must be held against work and at
right angles to it. Depress trigger and hold it depressed until fas-
tener is installed and pintail breaks. Release trigger and tool will
go into its return stroke. The tool and nose assembly are ready
for next fastener installation cycle.
WARNING: Do not pull on a pin without a collar.
The pin will eject with velocity and force when
the pintail breaks off. This may cause serious
injury.
CAUTION: Remove excess gap from between
the sheets. This permits enough pintail to
emerge from collar for ALL jaw teeth to engage
with pintail. If ALL teeth do not engage properly,
jaws will be stripped/damaged.
WARNING: Do not pull on a fastener’s pin without first
placing fastener In a work piece. The fastener will eject
forcibly when the pintail breaks off. This may cause
serious Injury.
CAUTION: To avoid structural and Tool damage, be
sure enough clearance is allowed for nose assembly
at full stroke. Do not abuse the tool by dropping it, us-
ing it as a hammer or otherwise causing unnecessary
wear and tear. Reasonable care of installation tools
by operators is an Important factor in maintaining tool
efficiency and reducing downtime.
NOTES:
Failure to understand WARNINGS may cause serious personal injury.
Failure to understand CAUTIONS may cause damage to structure and Tool.
For additional Safety Information, see page 4.
