4
256 Pneudraulic Installation Tool (HK1015)
Alcoa Fastening Systems & Rings
I. GENERAL SAFETY RULES:
1. A half hour long hands-on training session with qualified personnel is
recommended before using Huck equipment.
2. Huck equipment must be maintained in a safe working condition at all
times. Tools and hoses should be inspected at the beginning of each
shift/day for damage or wear. Any repair should be done by a qualified
repairman trained on Huck procedures.
3. For multiple hazards, read and understand the safety instructions be
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fore installing, operating, repairing, maintaining, changing accessories
on, or working near the assembly power tool. Failure to do so can result
in serious bodily injury.
4. Only qualified and trained operators should install, adjust or use the
assembly power tool.
5. Do not modify this assembly power tool. This can reduce effectiveness
of safety measures and increase operator risk.
6. Do not discard safety instructions; give them to the operator.
7. Do not use assembly power tool if it has been damaged.
8. Tools shall be inspected periodically to verify all ratings and markings
required, and listed in the manual, are legibly marked on the tool. The
employer/operator shall contact the manufacturer to obtain replacement
marking labels when necessary. Refer to assembly drawing and parts
list for replacement.
9. Tool is only to be used as stated in this manual. Any other use is pro
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hibited.
10. Read MSDS Specifications before servicing the tool. MSDS speci
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fications are available from the product manufacturer or your Huck
representative.
11.Only genuine Huck parts shall be used for replacements or spares.
Use of any other parts can result in tooling damage or personal injury.
12.Never remove any safety guards or pintail deflectors.
13.Never install a fastener in free air. Personal injury from fastener eject
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ing may occur.
14.Where applicable, always clear spent pintail out of nose assembly
before installing the next fastener.
15.Check clearance between trigger and work piece to ensure there is no
pinch point when tool is activated. Remote triggers are available for
hydraulic tooling if pinch point is unavoidable.
16.Do not abuse tool by dropping or using it as a hammer. Never use
hydraulic or air lines as a handle or to bend or pry the tool. Reason
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able care of installation tools by operators is an important factor in
maintaining tool efficiency, eliminating downtime, and preventing an
accident which may cause severe personal injury.
17.Never place hands between nose assembly and work piece. Keep
hands clear from front of tool.
18.Tools with ejector rods should never be cycled with out nose assembly
installed.
19.When two piece lock bolts are being used always make sure the collar
orientation is correct. See fastener data sheet for correct positioning.
II. PROJECTILE HAZARDS:
1. Risk of whipping compressed air hose if tool is pneudraulic or pneu
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matic.
2. Disconnect the assembly power tool from energy source when chang
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ing inserted tools or accessories.
3. Be aware that failure of the workpiece, accessories, or the inserted tool
itself can generate high velocity projectiles.
4. Always wear impact resistant eye protection during tool operation. The
grade of protection required should be assessed for each use.
5. The risk of others should also be assessed at this time.
6. Ensure that the workpiece is securely fixed.
7. Check that the means of protection from ejection of fastener or pintail is
in place and operative.
8. There is possibility of forcible ejection of pintails or spent mandrels from
front of tool.
III. OPERATING HAZARDS:
1. Use of tool can expose the operator’s hands to hazards including:
crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to
protect hands.
2. Operators and maintenance personnel shall be physically able to
handle the bulk, weight and power of the tool.
3. Hold the tool correctly and be ready to counteract normal or sudden
movements with both hands available.
4. Maintain a balanced body position and secure footing.
5. Release trigger or stop start device in case of interruption of energy
supply.
6. Use only fluids and lubricants recommended by the manufacturer.
7. Avoid unsuitable postures, as it is likely for these not to allow counter
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acting of normal or unexpected tool movement.
8. If the assembly power tool is fixed to a suspension device, make sure
that fixation is secure.
9. Beware of the risk of crushing or pinching if nose equipment is not fit
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ted.
IV. REPETITIVE MOTION HAZARDS:
1. When using assembly power tool, the operator can experience discom
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fort in the hands, arms, shoulders, neck or other parts of the body.
2. When using tool, the operator should adopt a comfortable posture
while maintaining a secure footing and avoid awkward or off balanced
postures.
3. The operator should change posture during extended tasks to help
avoid discomfort and fatigue.
4. If the operator experiences symptoms such as persistent or recurring
discomfort, pain, throbbing, aching, tingling, numbness, burning sensa
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tions or stiffness, these warnings should not be ignored. The operator
should tell the employer and consult a qualified health professional.
V. ACCESSORIES HAZARDS:
1. Disconnect tool from energy supply before changing inserted tool or
accessory.
2. Use only sizes and types of accessories and consumables that are
recommended. Do not use other types or sizes of accessories or con
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sumables.
VI. WORKPLACE HAZARDS:
1. Be aware of slippery surfaces caused by use of the tool and of trip
hazards caused by the air line or hydraulic hose.
2. Proceed with caution while in unfamiliar surroundings; there could be
hidden hazards such as electricity or other utility lines.
3. The assembly power tool is not intended for use in potentially explosive
environments.
4. Tool is not insulated against contact with electrical power.
5. Ensure there are no electrical cables, gas pipes, etc., which can cause
a hazard if damaged by use of the tool.
VII. NOISE HAZARDS:
1. Exposure to high noise levels can cause permanent, disabling hearing
loss and other problems such as tinnitus, therefore risk assessment
and the implementation of proper controls is essential.
2. Appropriate controls to reduce the risk may include actions such as
damping materials to prevent workpiece from ‘ringing’.
3. Use hearing protection in accordance with employer’s instructions and
as required by occupational health and safety regulations.
4. Operate and maintain tool as recommended in the instruction hand
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book to prevent an unnecessary increase in the noise level.
5. Select, maintain and replace the consumable / inserted tool as recom
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mended to prevent an unnecessary increase in noise.
6. If the power tool has a silencer, always ensure that it is in place and in
good working order when the tool is being operated.
VIII. VIBRATION HAZARDS:
1. Exposure to vibration can cause disabling damage to the nerves and
blood supply to the hands and arms.
2. Wear warm clothing when working in cold conditions and keep hands
warm and dry.
3. If numbness, tingling, pain or whitening of the skin in the fingers or
hands, stop using the tool, tell your employer and consult a physician.
4. Support the weight of the tool in a stand, tensioner or balancer in order
to have a lighter grip on the tool.
IX. PNEUMATIC / PNEUDRAULIC TOOL SAFETY INSTRUCTIONS:
1. Air under pressure can cause severe injury.
2. Always shut off air supply, drain hose of air pressure and disconnect
tool from air supply when not in use, before changing accessories or
when making repairs.
3. Never direct air at yourself or anyone else.
4. Whipping hoses can cause severe injury, always check for damaged or
loose hoses and fittings.
5. Cold air should be directed away from hands.
6. Whenever universal twist couplings (claw couplings) are used, lock pins
shall be installed and whipcheck safety cables shall be used to safe
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guard against possible hose to hose or hose to tool connection failure.
7. Do not exceed maximum air pressure stated on tool.
8. Never carry an air tool by the hose.
GLOSSARY OF TERMS AND SYMBOLS:
- Product complies with requirements set forth by
the relevant European directives.
- Read manual prior to using this equipment.
- Eye protection is required while using this
equipment.
- Hearing protection is required while using this
equipment.
Notes:
are reminders of required procedures.
Bold, Italic type and underlining:
emphasizes a specific
instruction.
WARNINGS: Must be understood to avoid se-
vere personal injury.
CAUTIONS: Show conditions that will damage
equipment or structure.
S a f e t y I n s t r u c t i o n s
