2025 series Tooling
(HK1006)
Alcoa Fastening Systems
13
13. Push Bumper (34) firmly over gland.
NOTE: The
side of the bumper with two slots must face
toward the bottom of the tool.
14. Install Quad Ring (47) onto Air Piston (37).
15. Lubricate piston rod. Press assembled air
piston/rod into cylinder just enough to allow
installation of cylinder head (45).
16. Assemble O-Ring (46) onto Cylinder Head (45)
and then push Cylinder Head squarely into
cylinder taking care not to damage O-ring (46).
Install Retaining Ring (38).
(Align screw holes with
muffler end cap)
17. Position Muffler (42) in center of cylinder head.
Position Gasket (39) on cylinder. ( Refer to Fig 2 &
9)
Note direction of Lip
18. Carefully position Bottom Plate (41) on cylinder.
NOTE: Make sure that the muffler is properly
positioned in recess of Bottom Plate (41) ( Fig
2 & 14).
19. Secure the bottom plate with the three Button
Head Screws (40) using 1/8 hex key (Fig. 2).
20. Assembly O-Rings (50) on Throttle Valve (52).
(Fig. 14 Section CC)
21. Place the tool upright on a level surface, drop
Spring (49) into throttle valve bore in cylinder (35).
Push Throttle Valve into
cylinder.
22. Place ball end of Throttle Cable (2) into end of
Throttle Arm (53), then slide Throttle Arm into slot
on Cylinder (Fig. 9).
23. Snap Lever Guard (73) in place, and install Pivot
Screw (48) in cylinder to retain throttle arm (53).
24.
2025 & 2025L:
Push Pintail Deflector (24) onto
End Cap (21).
2025B & 2025LB:
Position Adapter (64) and
Pintail Bottle (24) on End Cap and, by reaching
through the window of the Pintail Bottle, install
Washer (63) and Retaining Ring (62) (Figures 14
& 15).
2025V & 2025LV:
See
D
ISASSEMBLY
OF
P
INTAIL
B
OTTLE
AND
V
ACUUM
S
YSTEM
Procedure.
25. Tool is now completely assembled and needs to
be filled with oil. Please refer to the fill and bleed
section next.
P
INTAIL
B
OTTLE
/V
ACUUM
2025V & 2025LV:
(Refer to Figures 6 & 15 )
The following steps are for the assembly of the 2025V
& 2025LV models only. Please use these steps in
conjunction with the General and Head/Handle
disassembly sections of this manual.
1.
Assemble Adapter and Tube/Side Assembly (70)
and new O-Rings (65).
2.
From bottle side of End Cap (21) install O-Ring
(69), Washer (71), Wiper Seal (23), Wiper Housing
(67) and Retaining Ring (66) as shown in (Fig. 6).
3.
From tool side of end cap install O-Ring (68),
Spacer (22) and Spring (19). (as shown in Fig. 6)
Screw entire assembly into head and tighten.
4.
Assemble Tube/Slide Assembly and O-rings (65),
slide complete assembly onto End Cap (21) and
push tube into connector (54) (Fig.15).
5.
Position Adapter (64) and pintail bottle (24) on End
Cap (21) (Fig. 5 & 15).
6.
By reaching through the window of the Pintail
Bottle (24), install Washer (63) and Retaining Ring
(62) as shown in (Fig. 5).
A
A
SSEMBLY
SSEMBLY
I
I
NSTRUCTIONS
NSTRUCTIONS
2025
2025
ALL
ALL
MODELS
MODELS
