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ALBIN PUMP ALH Series, Instruction Manual

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ALBIN PUMP ALH Series Instruction Manual Download Page 6

3.3 

PUMP CONSTRUCTION

3.3.1 

PUMPS ALH05 to ALH20

PART NO

DESIGNATION

ALH 05 - 10 - 15 - 20

1

CASING

CAST IRON

2

COVER

LEXAN

3

WHEEL

CAST IRON

6

SLEEVE

EPDM

7

CLAMP ON CASING

STAINLESS STEEL

8

CLAMP SLEEVE / HOSE

BICHROMATED STEEL

9

CLAMP ON HOSE

BICHROMATED STEEL

10

SEAL  COVER

NITRILE

12

INSERT

STAINLESS STEEL

14

LUBRICANT

GLYCERIN BLEND

16

HOSE

NR/NBR/EPDM

18

BRACKET

ELECTROPLATED STEEL

19

HUB

STEEL

21

FRAME

ELECTROPLATED STEEL

71

COVER FLANGE

ELECTROPLATED STEEL

2

1

18

8
9

12

7

6

14

16

10

21

19

3

71

Summary of Contents for ALH Series

Page 1: ...since 1928 ALBIN ALH INSTRUCTION MANUAL...

Page 2: ...e operator s responsibility to prevent pumped liquid loss with additional hose rupture detectors and or automatic shut down valves Check 2 4 conditions of guarantee for further information Ensure that...

Page 3: ...AINTENANCE 6 1 Emptying and filling of lubricant 12 6 2 Hose cleaning 14 6 3 Hose replacement 14 6 3 1 Removing of the hose 14 6 3 2 Cleaning of the pump casing 16 6 3 3 Reassembly of the hose 16 6 4...

Page 4: ...pumps Moreover additional directives of security can be necessary according to working conditions or according process Contact your Albin pump distributor if you notice a potential danger during the...

Page 5: ...electrical voltage etc 3 2 Operation principle PHASE 3 As soon as at the discharge side the shoe is detached from the hose the other shoe diametrically opposite is already in compression thus avoiding...

Page 6: ...7 CLAMP ON CASING STAINLESS STEEL 8 CLAMP SLEEVE HOSE BICHROMATED STEEL 9 CLAMP ON HOSE BICHROMATED STEEL 10 SEAL COVER NITRILE 12 INSERT STAINLESS STEEL 14 LUBRICANT GLYCERIN BLEND 16 HOSE NR NBR EP...

Page 7: ...ESS STEEL 8 CLAMP SLEEVE HOSE STAINLESS STEEL STAINLESS STEEL 9 CLAMP ON HOSE STAINLESS STEEL BICHROMATE STEEL 10 SEAL COVER NITRILE NITRILE 12 INSERT STAINLESS STEEL STAINLESS STEEL 14 LUBRICANT GLYC...

Page 8: ...OSE STAINLESS STEEL STAINLESS STEEL 9 CLAMP ON HOSE BICHROMATE STEEL BICHROMATE STEEL 10 SEAL COVER NITRILE NITRILE 12 INSERT STAINLESS STEEL STAINLESS STEEL 14 LUBRICANT GLYCERIN BLEND GLYCERIN BLEND...

Page 9: ...pump to know the quantity of lubricant requested as well as the periodicity of oil change 3 6 ELECTRICAL MOTORS The standard motors provided on our pumps are squirrel cage motors and have a 220 400 4...

Page 10: ...air intake 4 4 PIPING Suction line piping The internal diameter of the piping must be superior to that of the pump hose see 3 4 It must be the shortest and most direct possible to avoid suction loss I...

Page 11: ...e sure that the lubricant level arrives at the level of the sight glass Add lubricant if required by the breather or by the sight glass see 6 1 c Make sure the shimming of the pump is according to the...

Page 12: ...ricant is at the level of the sight glass or underneath the shaft line see photograph FOR MODELS ALH05 10 15 20 Unscrew higher plug REF23 of the pump Place a funnel inside the plug hole and fill the c...

Page 13: ...led personnel that is acquainted with this manual b Inlet and outlet valves have to be closed to minimize product loss c Always carry clothes and necessary protection according to the pumped product d...

Page 14: ...he pump casing at the outlet side WARNING The hose can come out of the pump casing very fast and cause harm Check that nobody is in front of the pump s orifices while removing the hose REF 8 REF 9 REF...

Page 15: ...of spare parts CAUTION A wear of shoes can cause problems to the pump and provoke abnormal hose lifetime 4 In the case of a hose burst it is possible that the shaft seal REF26 as well as the seal ring...

Page 16: ...F47 on the outlet side with two temporary bolts 9 Reverse the direction of rotation of the motor 10 Jog run the motor to bring the hose against the discharge flange 11 Undertake operation 7 at dischar...

Page 17: ...e pin REF30 is still on the wheel ALH25 to ALHX80 6 Mount a new shoe on the wheel do not to forget the washer REF29 Slide the shims between the shoe and the wheel before tightening CAUTION Be careful...

Page 18: ...and withdraw the cover seal REF10 5 Disassemble the wheel by unscrewing the expansible hub REF19 6 Withdraw the wheel of the pump shaft with a suitable lifting equipment 7 Support the gear motor with...

Page 19: ...le and the drawings below For Pumps ALH100 and ALH125 the wheel is automatically positioned by the spacer ring and seal ring Therefore no ajustment is necessary PUMP ALH 05 10 ALH 15 20 ALH 25 ALH 32...

Page 20: ...t seal REF26 between the thumb and the index and by tightening your fingers form an 8 figure The seal can now be inserted into its groove by respecting the mounting position see drawing 4 Mount the ge...

Page 21: ...y the sight glass as pointed out below 1 Jog run the motor and bring a shoe in front of the sight glass 2 Cut the power supply of the pump 3 Unscrew the sight glass bolts and withdraw taking care in n...

Page 22: ...the pump cover see 6 3 2 8 Replacement of the sleeves REF6 If these are damaged Refer to 6 3 Perform operations 1 2 3 and 4 of 6 3 1 and change sleeves Respect directives of security 9 Replacement of...

Page 23: ...with good engineering practice In no case ALBIN PUMP AB is reponsable for it s construction or conception The alignement of pump and drive shafts must be made in accordance with instructions given by...

Page 24: ...heck the correct functioning of this one If the pump hose has bursted undertake the replacement of the pump hose Low capacity or pressure Not enough Shims under shoes Add the sufficient number of shim...

Page 25: ...Albin distributor Lubricant leakage around the cover Deficient tightening of cover bolts Wear of the cover seal Tighten cover bolts Replace cover seal Lubricant leakage in the leakage chan nel undern...

Page 26: ...wer Kw 10 15 20 30 30 45 40 60 50 75 60 90 70 105 80 120 90 135 100 150 110 165 120 180 0 37 0 55 ALH 10 0 25 Pump speed Rpm Flow l h Temperature C Continous 24 24h Intermittent Occasional Installed p...

Page 27: ...2 1 5 2 2 ALH 40 1 1 Pump speed Rpm Flow m3 h Intermittent Occasional Temperature C Installed power Kw Continous 24 24h 10 0 38 20 0 75 30 1 13 40 1 50 50 1 88 60 2 25 70 2 63 80 3 0 90 3 38 100 3 75...

Page 28: ...8 70 5 6 100 8 80 6 4 110 8 8 90 7 2 120 9 6 2 2 3 ALHX 40 Pump speed Rpm Flow m3 h Intermittent Occasional Temperature C Installed power Kw Continous 24 24h 10 1 75 20 3 5 30 5 25 40 7 50 8 75 60 10...

Page 29: ...B a r s 5 Bars 1 5 B a r s Continous 24 24h 5 3 5 10 7 15 10 5 20 14 25 17 5 30 21 35 24 5 40 28 45 31 5 50 35 15 18 5 ALH 80 11 Pump speed Rpm Flow m3 h Intermittent Occasional Temperature C Install...

Page 30: ...49 35 5 20 68 8 124 75 ALH20 4x 13 49 35 5 25 68 8 124 75 A B C D E F G H I J ALH05 10 103 5 115 226 95 256 220 240 33 5 260 280 ALH15 73 193 296 145 322 250 280 51 75 300 330 ALH20 73 193 296 145 322...

Page 31: ...H40 4x 13 83 89 DN40 PN16 109 157 75 A B C D E F G H I J ALH25 95 262 355 5 190 416 311 351 110 560 600 ALH32 122 5 330 435 5 238 525 5 426 476 157 75 770 810 ALH40 122 5 330 435 5 238 525 5 426 476 1...

Page 32: ...0 410 1900 2000 ALH125 263 5 1273 1038 785 1750 1000 1140 500 1900 2000 9 2 PUMPS ALHX40 to ALH125 K L M N O ISO FLANGE P Q ALHX40 4x 19 75 86 DN40 PN16 87 170 ALH50 4x 19 94 5 102 DN50 PN16 152 256 5...

Page 33: ...20 Connections SHAFT B C D H L M N O BARB Q I DIAMETER FRAME FASTENINGS ALHS05 ALHS10 115 225 5 95 81 3 145 43 5 34 5 16mm 33 7 39 18k6 4xM8 ALHS15 ALHS20 193 296 145 51 5 175 49 35 5 20mm 25mm 87 5 4...

Page 34: ...0 PN16 133 80 40k6 4xM12 ALHSX40 430 400 291 170 260 73 88 DN40 PN16 170 80 40k6 4xM12 ALHS50 ALHS65 554 517 5 360 220 325 97 5 102 DN50 PN16 DN65 PN16 220 100 50k6 4xM16 ALHSX80 746 604 473 290 400 1...

Page 35: ...IN 19 03 09 NOMENCLATURE ALHS05 TO ALHS20 ALBIN IND05 03 2009 Scale 1 1 Drawing N IND Date Designation Established Checked 5 PLUMMER ALBIN PUMP AB 431 50 M lndal SWEDEN albin pump since 1928 Aleg rdsg...

Page 36: ...39 51 23 NOMENCLATURE ALH10 15 20 ALBIN 12 03 09 NOMENCLATURE ALH10 15 20 ALBIN IND05 03 2009 Scale 1 1 Drawing N IND Date Designation Established Checked 5 PLUMMER ALBIN PUMP AB 431 50 M lndal SWEDEN...

Page 37: ...5 32 40 ALBIN IND07 03 2009 Scale 1 1 Drawing N IND Date Designation Established Checked 12 03 09 7 PLUMMER ALBIN PUMP AB 431 50 M lndal SWEDEN albin pump since 1928 Aleg rdsgatan 1 Lubricant 3 47 16...

Page 38: ...Date Designation Established Checked 12 03 09 4 PLUMMER NOMENCLATURE ALHX40 50 65 ALBIN IND04 09 2009 ALBIN PUMP AB 431 50 M lndal SWEDEN albin pump since 1928 Aleg rdsgatan 1 34 33 38 37 36 35 48 18...

Page 39: ...hecked 12 03 09 4 PLUMMER NOMENCLATURE ALHX80 80 ALBIN IND03 04 2009 ALBIN PUMP AB 431 50 M lndal SWEDEN albin pump since 1928 Aleg rdsgatan 1 22 39 40 43 41 42 67 25 31 32 20 19 36 35 38 37 48 34 33...

Page 40: ...3 7 8 9 6 12 43 25 26 67 27 41 72 42 28 2 60 59 1 21 22 39 40 29 NOMENCLATURE ALH100 125 ALBIN Scale 1 1 Drawing N IND Date Designation Established Checked 12 03 09 2 PLUMMER NOMENCLATURE ALH100 125 A...

Page 41: ...P AB 431 50 M lndal SWEDEN albin pump since 1928 Aleg rdsgatan 1 63 64 36 35 37 15 38 46 23 48 18 34 33 3 4 5 14 12 16 47 6 7 8 9 22 39 40 1 2 21 28 29 10 ALHS25 to ALHS125 32 25 26 43 42 41 72 70 67...

Page 42: ...STUD X X X X X 36 NUT FOR REF 35 X X X X X 37 SIGHT GLASS BOLT X X X X X X 38 WASHER FOR REF 37 X X X X X X 39 FRAME BOLT X X X X X X X X 40 WASHER FOR REF 39 X X X X X X X X 41 GEARBOX STUD X X X X...

Page 43: ...eding 300g l withdraw one shim in comparison with the table below For a suction lift higher than 4 metres add one shim to the following figures CAUTION Every shoe must include the same number of shims...

Page 44: ...to 20 0 20 to 60 0 5 72 5 P 7 5 108 75 0 to 20 2 20 to 47 1 7 5 108 75 P 10 145 0 to 20 3 20 to 37 2 10 145 P 15 217 5 0 to 20 4 20 to 31 3 PUMP TYPE ALH 100 Pressure bar psi Speed Rpm Number of shim...

Page 45: ...rsonnel Our equipment is marked EEC with the ATEX 94 9 CE title Ensure compatibility between the indications being reproduced on the gauge the present explosive atmosphere the zone of use ambient and...

Page 46: ...known and controlled and it depends on the three following parameters Temperature of pumped product Number of rotations of the pump Discharge pressure For pumps II 2G T4 Use of a PT100 temperature se...

Page 47: ...and outlet are not blocked Nevertheless dry running is not a normal function of the pump and if it doesn t directly constitute a risk of ignition it leads to premature wear and tear of the hose This t...

Page 48: ...nt 10 10 2 Flexible coupling Certified ATEX flexible coupling must be used These couplings must have a level of protection equivalent or higher than that of the pumping installation For the instructio...

Page 49: ...ation in zone 0 The case can only arise when the pump is used in the starting position It is then imperative that the suction pipe always has liquid present so as not to create explosive conditions in...

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