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Alamo UNDER THE GUARDRAIL, Operator'S Manual

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Alamo UNDER THE GUARDRAIL Operator'S Manual Download Page 78

Page 7

UGR   05/03

© 2003 Alamo Group Inc.

CUTTERHEAD ASSEMBLY

I

TEM

QTY PART NO.

DESCRIPTION

-

1

0632500

Cutterhead Assembly

1

3

00001400

5/8 USS Flat Washer

2

2

00002700

Flatwasher 1/2 PL STD

3

3

00008200

Hex Bolt 1/2 NC 3-3/4 PL

4

1

00008300

Hex Bolt 5/8 NC 1-3/4 PL

5

2

00011700

Lockwasher 5/16 PL STD

6

15

00015800

Nut 3/8 NC Hex PL

7

2

00022200

Lockwasher 7/16 PL STD

8

15

000644

Carriage Bolt 3/8 NC x 1-1/4 PL5

9

1

000999

ADP Pipe, 8MP-8FPX-45°

10

2

00999314

Hex Bolt 7/16 NC 1-1/4

12

2

02023100

HHCS 5/16 UNC 1/2 PL5

13

2

02027400

Hex Bolt 1/2 NC 2-1/4 GR5

14

5

0247100

Stop Nut

15

2

02675800

HHCS 5/8-11UNC 1-1/2 5

16

1

02845500

Hex Bolt 5/8 NC 2 PL5

17

1

044930J

Spacer Inner Shoe RH

18

4

0586300

Safety Spring Washer

19

1

0632200

71" Long V-Belt

20

4

0632300

Retain ing Ring

21

1

0632600

Rotary Blade for UGR

22

1

0632700

Housing Motor Drive

23

1

0632900

Housing Blade Spindle

24

1

0633400

Mower Shaft Assembly

25

1

0633500

Shaft Assembly Motor

26

1

0633600

Blade Spinner Assembly

27

1

0633700

Pulley, Driven

28

1

0633800

Pulley, Drive

29

1

0633900

Deck & Arm Assembly Weldmt.

30

2

0634000

Cushion, Bumper

31

1

0634100

Guard, Belt

32

1

0634200

Bumper, Assembly

33

4

0635300

Bearing

34

1

0635400

Spacer

35

1

0635500

Pad, Bumper

36

2

0635600

Rubber Deflector

37

1

0635700

Deflector Reatiner

38

1

0635800

Deflector Reatiner

39

2

0637700

1/4-20 x 1" RD. HD. Machine

40

1

0718100

Motor

41

1

0718300

ADP Elbow 10MB-8FPX45

42

1

0718400

ADP Elbow 10MB-8FP90

43

2

102268

Key 1/4 SQ x 2

44

3

00752670

Grease Fitting

R 8-20-03

Summary of Contents for UNDER THE GUARDRAIL

Page 1: ...tential hazards of unauthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group I understand the Implement Guarding statements above and the potential hazards of operating without such guards I understand that the operator is responsible for the safety of others in the a...

Page 2: ......

Page 3: ...otential hazards of unauthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group I understand the Implement Guarding statements above and the potential hazards of operating without such guards I understand that the operator is responsible for the safety of others in the ...

Page 4: ......

Page 5: ...ion maintenance and the potential hazards of unauthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group I understand the Implement Guarding statements above and the potential hazards of operating without such guards I understand that the operator is responsible for the...

Page 6: ...S PLEASE FILL OUT OWNER WARRANTY REGISTRATION INFORMATION SIGN AND DROP LAST COPY IN ANY MAILBOX IMPORTANT TO PLACE THIS WARRANTY IN EFFECT THIS WARRANTY REGISTRATION MUST BE FILLED OUT SIGNED AND MAILED WITHIN 30 DAYS OF DELIVERY DATE OF THIS MACHINE DEALER AND PURCHASER MUST SIGN ATTENTION ANYCLAIM SUBMITTEDTOALAMO INDUSTRIAL WILL BE REFUSED UNTIL COMPLETED SIGNED WARRANTYREGISTRATION CARD IS ON...

Page 7: ...ALAMO INDUSTRIAL Post Office Box 549 Seguin Texas 78156 830 372 3551 OPERATOR S MANUAL with PARTS LISTING 2003 Alamo Group Inc UNDER THE GUARDRAIL MOWER Published 06 03 P N 02979718 ...

Page 8: ...fety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to Alamo within 30 Days Make certain the Seria...

Page 9: ...ctions 3 2 Mounting On Bare Tractor 3 2 Harness Connection To Tractor Instructions 3 4 Hydraulic Connections 3 4 Setting Wheels 3 5 Operation Section 4 1 Maintenance Section 5 1 Lubrication 5 2 Initial Hydraulic System Cleaning 5 3 Reservoir Oil 5 3 Hydraulic System 5 4 Pump Motor 5 4 Valves 5 5 Blade Repair 5 5 Parts Section 6 1 Triumph and Hydro Clipper are registered trademarks of Alamo Group I...

Page 10: ......

Page 11: ......

Page 12: ...Safety Section 1 1 SAFETY SECTION ...

Page 13: ...s used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment CAUTION The lowest level of Safety Message warns of possible injury Decals located on...

Page 14: ...system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS SG 7 WARNING Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Imple ment function SG 8 DANGER BEFORE leaving the tractor seat always engage t...

Page 15: ...death Read the Tractor operators manual for proper starting instructions SG 13 DANGER Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 DANGER Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its prese...

Page 16: ... will cause permanent or total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery SG I7 WARNING Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running Make sure the tractor engine is off before w...

Page 17: ...that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control ...

Page 18: ...ols only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death SG 29 WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm SG 30 WARNING...

Page 19: ...e been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be in spected and large debris removed mowed at an intermediate height inspected closely with any remaining debris removed and mowed again at desired final height SBM 1 DA...

Page 20: ...BM 12 CAUTION Do not back up with this implement Backing could damage the machine or its components S3PT 4 DANGER There are obvious and hidden potential hazards in the operation of this Implement as in all power driven or pulled equipment REMEMBER Thismachineisoftenoperatedinroughterrainconditionsthatincludetall grass weeds gullies holes slopes hidden obstructions and the like Seriousinjuryorevend...

Page 21: ...surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding SG 34 WARNING Prolongedoperationmaycauseoperatorboredomandfatigueaffecting safe operation Take scheduled wor...

Page 22: ...using serious injury or death Follow safety messages carefully Mower Deck Shielding and Discharge Deflector are installed and in good working condition Mower section is running close to and parallel with the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debri...

Page 23: ...housingatgreatervelocitiesthantheblades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 6 WARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and us...

Page 24: ...ating elements at all times SSP 3 DANGER DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could caus...

Page 25: ...ard 8 nfs 1 SER PLT Under Guard Rail Serial Plate 9 D138 1 INSTRUCT Blade Rotation CW 10 00725746 1 PELIGRO Read Manual Translation Spanish 11 02925100 1 INSTRUCT Alamo Parts 12 00769737 1 DANGER Thrown Objects 13 00756007 1 WARNING Maintain Thrown Object Guards 14 0614500 1 WARNING No Step 15 02967827 1 DANGER Multi Hazard 16 00776481 1 INSTRUCT Operator Manual Inside 17 00776031 1 Canister Parts...

Page 26: ...p Inc SAFETY UGR 06 03 ITEM PART NO QTY TYPE DESCRIPTION 1 02965093 1 INSTRUCT Proper Engine 2 02974321 1 INSTRUCT Valve Operation 3 00763977 1 INSTRUCT Read Op Manual 4 02967827 1 DANGER Multi Hazard 5 03200347 Ref REFLECT SMV Emblem 1 2 3 4 5 ...

Page 27: ...Safety Section 1 16 SAFETY 2003 Alamo Group Inc SAFETY UGR 06 03 P N 0614500 P N 02962765 P N 02966305 P N D138 P N 00725746 P N 02965093 P N 02960766 P N 02925100 P N 00775933 P N 00758194 ...

Page 28: ...Safety Section 1 17 SAFETY 2003 Alamo Group Inc SAFETY UGR 06 03 P N 02974321 P N 00776481 P N 02965262 P N 00769737 P N 00763977 ...

Page 29: ...Safety Section 1 18 SAFETY 2003 Alamo Group Inc SAFETY UGR 06 03 P N 02967827 P N 00756007 ...

Page 30: ...sibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage Home Division Child Labor Bulletin 102 FEDERAL LAWS AND REGULATIONS This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 ...

Page 31: ......

Page 32: ...Introduction Section 2 1 INTRODUCTION SECTION ...

Page 33: ...al train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with the mower and offers solutions to possible problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the opera...

Page 34: ...using the return envelope included with the Operator s Manual NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the mower 3 Record the Mower Model and Serial Numbers on the Warranty Page at the end of the Operator s Manual Keep this as part of the permanent maintenance file for the Mower Your Under Guar...

Page 35: ......

Page 36: ...ASSEMBLY SECTION Assembly Section 3 1 ...

Page 37: ...se ends capped until the final connections are made Examine and clean fittings if necessary to remove foreign materials Don t let dirt contaminate the system 2 Do not use teflon or other pipe joint tape on fittings or hose connections For pipe threads use a pipe thread sealant compound suitable for hydraulic service 3 After pump is installed do not run the engine until the system is filled with oi...

Page 38: ...l pin and drive it in place 5 Attach the curb lift cylinder to the carriage and subframe lug with the clevis pins and cotter pins NOTE Cylinder rod end attaches to the subframe lug 6 Complete the Assembly of the valve stand by installing the valve and switch operation decals to the switch mount of the valve stand Install the toggle switch 4 from the inside of the switch mount on the valve stand Us...

Page 39: ...gal Container NOTE Always add oil to the reservoir using a system that filters the oil prior to being added to the tank Never Assume that any oil even new oil in a new container is contaminant free To rapidly fill the tank remove the screw cap from the top of the filter housing and remove the filter cartridge from the bowl Fill the tank until the oil is at the top of the sight gauge Reinstall the ...

Page 40: ... Sickle Bar The Switchblade Sickle Bar can toggle from forwardandreverserotationwhichallowsthecutterbar to clear it from debri stuck in the blades The Under Guardrail Mower blades will not use this operation The blades should only rotate in the clock wise direction as viewed from the top Once everything is assembled and is ready for operation be sure that the toggle switch reversing function is de...

Page 41: ...njury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area DANGER 14 Adjust Carriage Bolt Item 1 To Obtain a Com pression at Inpact Point of 1 8 3 16 Before STOP S Hits the Arm Adjust Return Spring Tension Item 2 to Obtain Desired Mower Head Return Speed 15 The Mower is now ready to operate Read the operating instructions and safety ...

Page 42: ...OPERATION SECTION Operation Section 4 1 2002 Alamo Group Inc ...

Page 43: ... Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Under The Guardrail mower and are not specific to any model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place a...

Page 44: ...DANGER Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medias de seguridad SG 3 PELIGRO LEA EL INSTRUCTIVO 7 OPERATING THE TRACTORAND MOWER 4 13 7 1 Foreign Debris Hazards 4 13 7 2 Bystander Passersby Precaution 4 14 7 3 Engaging the Power Take Off PTO 4 14 7 4 PTO RPM and Ground Speed 4 15 7 5 Operating the Mower 4 15 7 6 Position Controls 4 16 7 7 Shutting Down the M...

Page 45: ... PPE is designed to provide operator protection from bodily injury and includes the following NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the Equipment safely Before operating the Tractor or Implement an operator on prescriptio...

Page 46: ...ements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or mower Never operate the tractor PTO with the PTO master shield missing or in the raised position 2 1 ROPS and Seatbelt A Roll Over Protective Structure ROPS and se...

Page 47: ...G 10 3 2 Dismounting the Tractor Before dismounting park the tractor and mower on a reasonably level surface apply the parking brake idle the engine down lower the mower to the ground and turn motor control switch to OFF Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all...

Page 48: ...for tractor operating instructions if needed Essential Tractor Controls Locate the ignition switch Locate the engine shut off control Locate the engine throttle control Locate the brake pedals and the clutch Locate the parking brake Locate the hydraulic control lever Locate the light control switch DANGER Start the Tractor only when properly seated in the Tractor seat Starting a Tractor in gear ca...

Page 49: ... and repair cost can be avoided DANGER Always turn motor control switch to OFF before performing service on the Mower Never work on the Mower with the motor control switch in the ON postions Blades or Drivelines could turn without warning and cause immediate entanglement injury or death SRM 3 WARNING Periodically inspect all moving parts for wear and replace when neces sary with authorized service...

Page 50: ...ction Service 5 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following DANGER Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAI...

Page 51: ...ion as specified in the maintenance section Inspect blades for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged or worn blades as complete sets to maintain cuttershaft balance Remove any grass or other debris which may be wrapped around the blades Inspect the condition of deck deflectors and hardware Inspect the condition of the drive ...

Page 52: ...m turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Mower at the speeds that you have determined are safe and which allow proper control of the equipment Transport only at safe speeds Serious accidents and injuries can result from operating equipment at unsafe speeds Understand the Tractor an...

Page 53: ...corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill 6 2 Brake and Differential Lock Setting Always disengage the tractor differential lock when turning When engaged the differentia...

Page 54: ... like object from the site Never allow the cutting blades to contact such items SGM 6 DANGER Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and...

Page 55: ...s has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power requiredto mow reduce wear and tear on the Mower drivetrain spread cut...

Page 56: ...ides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 1 and 3 mph O...

Page 57: ...r are controlled with two control valve levers The lift function control permits selection of Up Lock or Down position and the tilt control may be placed in one of four positions Up Lock Down or Float Moving the lift lever up will raise the mower Release the lever and it will automatically return to the center position to lock the mower into position Moving the lift lever down will lower mower Lif...

Page 58: ...The motor starts when the button on the control stand is pulled out and tractor engine is running The motor rotation cannot be reversed The toggle switch is only used for switchblade units to clear debri from cutterbar The blades should only turn in the clockwise direction as viewed from the top During installation the toggle switch reversing function is defeated Mower Break Back When the mower st...

Page 59: ...orm repairs and make replacements immediately so that the mower will be ready for use at the start of the next season 5 Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level 6 Apply a light coat of grease to the cylinders plungers and valve spools on exposed surfaces 7 Use spray touch up enamel where necessary to prevent rust and maintain the app...

Page 60: ...children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution an...

Page 61: ... in stalled in such a way as to be clearly visible and legible When transportingtheEquipmentusetheTractorflashingwarninglights and follow all local traffic regulations SG 6 WARNING DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 The control valve incorporates load holding components which will keep the mower l...

Page 62: ...oceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models were only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models When operating on public roads have consideration for other road users Pull to the...

Page 63: ...ont and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners used as much as possible using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devi...

Page 64: ...ut lower Use a lower tractor gear Mow at engine RPM to match 540 PTO RPM 1 Cutting in sandy conditions 2 Cutting in rocky conditions 3 Soft will fit knives Increase cutting height Increase cutting height Use genuine Alamo Industrial knives Knives Wear Too Fast 10 TROUBLE SHOOTING GUIDE TROUBLE Excessive Vibrations POSSIBLE CAUSE 1 Check gear box bolts 2 Check for missing knives on cutter shaft 3 C...

Page 65: ...balanceblades Clean underside of deck Mow 3 1 2 and recut lower Grass Clippings Windrow or Clump 1 Grass too wet 2 Grass too high 3 Housing plugged Wait for grass to dry Mow at 3 1 2 and recut lower Clean underside of deck Grass Not Being Cut Evenly 1 Belt worn or slipping 2 Housing plugged 3 Debris around pulleys 4 Grass too high Adjust Belt or replace CleanundersideofHousing Remove deck belt shi...

Page 66: ...MAINTENANCE SECTION Maintenance Section 5 1 ...

Page 67: ...llow these instructions accurately LUBRICATION Shut off the tractor engine and remove key before lubricating the mower Greasing Wipe dirt from grease fittings and grease gun nozzle before greasing Replace missing or damaged grease fittings immediately Use a good grade of lithium based 2 grease where grease fittings are provided Do not over lubricate Stop as soon as clean grease emerges from the jo...

Page 68: ...tractor hydraulic oil P N 02966307 5 Gal Container Always add oil using a system that filters the oil prior to being added to the tank Never assume that any oil even new oil in a new container is contaminant free To rapidly fill the tank remove the filter cartridge from the bowl Fill the tank until the oil is at the top of the sight gauge Reinstall the element and screw cap 6 Start the tractor and...

Page 69: ... 600 lbs 35 ft lbs 7 16 14 6 800 lbs 50 ft lbs 7 16 20 7 550 lbs 55 ft lbs 1 2 13 9 050 lbs 75 ft lbs 1 2 20 10 200 lbs 85 ft lbs 9 16 12 11 600 lbs 110 ft lbs 9 16 18 13 000 lbs 120 ft lbs 5 8 11 14 500 lbs 150 ft lbs 5 8 18 16 300 lbs 170 ft lbs 3 4 10 21 300 lbs 270 ft lbs 3 4 16 23 800 lbs 300 ft lbs 7 8 9 29 500 lbs 430 ft lbs 7 8 14 32 400 lbs 475 ft lbs 1 8 38 700 lbs 645 ft lbs 1 12 42 300...

Page 70: ...valve from the system and thoroughly clean all parts before reassembly Replacement parts and service kits are available The valve body and spools are match fitted and are not interchangeable or adjustable Check the valve lever linkage for free movement to allow the detents to locate without binding BLADE REPAIR ALWAYS USE A SHARP KNIFE A dull blade cuts poorly may plug and doesn t do a clean job R...

Page 71: ......

Page 72: ...PARTS SECTION ...

Page 73: ... address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are ordered 3 The Purchase Order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The Manufacturer reserves the right to substitute parts where applicable 5 Some parts are unlisted items...

Page 74: ...ower 6 4 Assembly Cutterhead 6 6 Hyduaulic Motor 6 8 Carriage Arm Assembly 6 9 Cylinder Curb Lift 6 10 Cylinder Bar Tilt 6 11 Common Component Box 6 12 Hydraulic Tank Assembly 6 13 Filter Assembly 6 14 Pump Assembly 6 15 Pump Assembly 6 16 Switch Blade Control Assembly 6 17 ...

Page 75: ...Page 4 UGR 05 03 2003 Alamo Group Inc MOWER ASSEMBY Item 4 Not Shown ...

Page 76: ...02972570 3 Lockwasher 3 4 PL STD 9 0634900 1 Pin Pivot 10 0585500 1 Sole RH Inner Shoe 11 0345500 1 Carriage Bolt 1 2 x 13 x 2 12 000516 1 Carriage Bolt 1 2 NC 1 3 4 13 00001800 2 Locknut TLM 1 2 NC PLB 14 00001200 1 Nut Hex 1 2 NC PL 15 00013901 2 Nut Hex 3 8 NC PL 16 00749130 1 HHCS 1 2 13UNC 1 3 4 PL5 17 0112400 1 Pin Triumph Stop 18 0114600 1 Pin Hair 19 0317400 1 Flatwasher USS 1 1 2 NOM 20 0...

Page 77: ...Page 6 UGR 05 03 2003 Alamo Group Inc CUTTERHEAD ASSEMBLY R 8 20 03 ...

Page 78: ...7 1 044930J Spacer Inner Shoe RH 18 4 0586300 Safety Spring Washer 19 1 0632200 71 Long V Belt 20 4 0632300 Retain ing Ring 21 1 0632600 Rotary Blade for UGR 22 1 0632700 Housing Motor Drive 23 1 0632900 Housing Blade Spindle 24 1 0633400 Mower Shaft Assembly 25 1 0633500 Shaft Assembly Motor 26 1 0633600 Blade Spinner Assembly 27 1 0633700 Pulley Driven 28 1 0633800 Pulley Drive 29 1 0633900 Deck...

Page 79: ... 8 Cap Screws 3 16007 513 1 O Ring 5 02979726 2 Dowel Pin 6 02979727 1 Drive Gear Assembly 7 02979728 1 Idler Gear Assembly 8 02979729 1 Key 16 02979730 1 Front Plate Assembly 17 1 Shaft Seal 18 1 Back Up Washer 19 1 Washer 20 1 Retaining Ring Consist of Seal Kit 02979731 1 20 19 18 17 16 3 8 6 5 7 Torque to 22 25 lb ft ...

Page 80: ...caps 2 00752670 2 Grease Fitting 3 00755153 4 Cotter Pin 4 0112700 2 Carriage Pin 5 0113400 2 Roll Pin 6 02045200 3 Elbow Adapter 7 02965475 1 Hose 8 02970702 1 Tee Adapter 9 02974324 1 Weldment Carriage Arm 10 02974329 1 Weldment Pivot Mount 11 0424200 4 Cylinder Lug Pin 12 0693400A 1 Curb Lift Cylinder 13 0693500A 1 Bar Tilt Cylinder ...

Page 81: ...rb Lift Cylinder 1 02977114 1 Tube Assembly 2 02977116 1 Cyl Head 3 02977118 1 Piston 4A 02977122 1 Rod Weldment 4B 02977123 1 Rod Cyl 10 1 O Ring 11 1 Seal Hallite Rod 12 1 Seal Piston Ring 13 1 Seal Wiper Rod 15 1 Wear Ring 20 1 Wear Ring 25 02208000 1 Hex Nut 40 1 Seal Consist of Seal Kit 02977121 ...

Page 82: ...INDER ITEM PART NO QTY DESCRIPTION 0693500A 1 Bar Tilt Cylinder 1 02977114 1 Tube Assembly 2 02977116 1 Cyl Head 4 02977115 1 Rod Weldment 10 1 O Ring 11 1 U Cup 13 1 Wiper 20 1 Retaining Ring Rod Tube 40 1 Rod Tube Assembly Consist of Seal Kit 02977121 ...

Page 83: ...ttach ToTractor 6 02974310 1 Filter Element 7 02974318 1 Wire Harness 8 02974321 1 Valve Operation Decal Not Shown 9 02974322 1 Reversing Switch 10 02979720 1 Tank Assembly 11 02974364 1 Valve Assembly 12 02974962 1 Switch Boot 13 02975270 1 Bar Reversing Instruction Decal 14 0410300 1 Warning Sign Decal Not Shown Attach To Tractor These Hoses are included in the hydraulic kit Refer to Hydraulic k...

Page 84: ...59924 2 Nut 7 02962213 1 Elbow Adapter 10 02968880 1 Sight Temp Guage 11 02974305 1 Solenoid Control Valve 12 02974309 1 Filter Housing Assy ITEM PART NO QTY DESCRIPTION 13 02974312 1 Suction Strainer 14 02974320 1 Hose 15 02974366 1 Hyd Tank Wldmt 16 02974369 1 Tank Access Cover 17 02974370 1 Elbow Tee Adapter 18 064600D 1 Cover Gasket 19 10058000 8 Bolt 20 10074000 2 Bolt 22 000752 1 Elbow Adapt...

Page 85: ...IPTION 02974309 1 FilterAssembly 1 02976906 1 Bowl 2 02976907 1 Filter Condition 3 02976908 1 Spring 4 02974319 1 Air Breather Element 5 02976909 1 Air Breather Kit 6 02974310 1 Filter Element 7 02976910 1 Seal Kit 8 02979341 1 Cover FILTER ASSEMBLY 1 6 2 3 4 5 8 ...

Page 86: ...Set 3 02976921 1 Gear Set 4 02976920 1 End Cap 5 02976919 1 MountingFlange 6 02976918 1 Gear Housing 7 02976917 1 Gear Housing 8 02976916 4 Housing Tie Bolt 9 02976915 2 Dowel Pin 10 02976914 2 Dowel Pin 11 02976913 1 Mid Spacer Plate 12 02976912 4 Thrust Block 13 02976911 4 Flatwasher 02976924 Ref Seal Kit Includes Items With DemensionForIdentification ...

Page 87: ...r Set 3 02976928 1 Gear Set 4 02976920 1 End Cap 5 02976919 1 MountFlange 6 02976927 1 Gear Housing 7 02976926 1 Gear Housing 8 02976925 4 Housing Tie Bolt 9 02976915 2 Dowel Pin 10 02976914 2 Dowel Pin 11 02976913 1 Mid Spacer Plate 12 02976912 4 Thrust Block 13 02976911 4 Flatwasher 02976924 Ref Seal Kit Includes Items With DemensionForIdentification ...

Page 88: ... 02976931 1 Poppet 14 02976930 1 Seat 15 02966657 4 O Ring 16 02966658 2 Retaining Ring 17 02966659 AR Washer ITEM PART NO QTY DESCRIPTION 18 02966660 AR Washer 19 02966661 AR Washer 20 02966662 1 Washer 21 02976946 1 Cap Assy 22 02976945 1 Spring 23 02966669 1 Spring 24 02976944 2 Cone 25 02976943 1 Washer 26 02976942 1 Washer 27 02976941 3 Ball 28 02976940 1 Spring 29 02976939 1 Spring 30 029769...

Page 89: ...5 1 Valve Solenoid Assembly 1 02979345 1 Body 2 02979346 1 Cartridge 3 02979190 1 Bolt Kit 4 02979349 1 Solenoid 5 02979186 1 Stem Tube 6 02979187 1 Coil Solenoid 7 02979188 1 Coil Nut Consists of Replacement Parts Stem Tube Coil Solenoid Coil Nut 3 2 x Ø 28 THRU Date Code Stamp 1 4 6 7 5 2 SCHEMATIC ...

Page 90: ...le amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the trans portation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT L...

Page 91: ... to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seatbelt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and holes 3 Reduce speed when turning crossing slopes and on rough slick or muddy surfaces 4 Stay off slopes too steep for safe operation 5 Watch where you are going especially at row ...

Page 92: ...UGM OMWPL 06 03 Printed U S A P N 02979718 ...

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