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Alamo FC-0001, Operator'S Manual

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Alamo FC-0001 Operator'S Manual Download Page 28

SAFETY

MAVERICK   3/09

Safety Section 1-22

© 2009 Alamo Group Inc.

SAFETY

ITEM PART 

NO.

QTY. 

TYPE

DESCRIPTION

-

-

-

Flail Head (FML-100H)

1.

002369

1

DANGER

Flail Multi Hazard

2.

02967668

1

DANGER

Cutting Blades/Thrown Objects

3.

02967867

1

DANGER

Operation of Safety Shield

4.

00725739

1

WARNING

Use/Repair Shields & Guards

5.

00756059

1

WARNING

Oil Leak Detection, Skin Penetration

6.

00758194

1

WARNING

Pinch Point (V-Belt/Pulley)

7.

000108

1

INSTRUC

Flail Operating Inst

8.

000678

2 

INSTRUC

Grease Fitting Inside

9.

00763977

1

INSTRUC

Notice to Owner

10.

03200432

1

IMPORTANT

Genuine Parts, Flail

11.

001650

1

LOGO

ALAMO (7.26 x 7.5) 

12.

00757139

1

LOGO

ALAMO  (4-1/2 x 16-1/2)

13.

02967592

3

NAME

FML

14.

02967595

3

WIDTH

100H

15.

NFS

1

SER PLT

FML 100H Serial Plate 

Summary of Contents for FC-0001

Page 1: ...55 830 372 3551 Email parts alamo industrial com BOOM ARM MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ...

Page 2: ...afety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Page 3: ...wn this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guide...

Page 4: ...MA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSale...

Page 5: ...3 4 Tractor Lighting and SMV Emblem 3 5 Tractor Ballast 3 5 GETTING ON AND OFF THE TRACTOR 3 6 Boarding the Tractor 3 6 Dismounting the Tractor 3 6 STARTING THE TRACTOR 3 7 CONNECTING ATTACHING HEADS...

Page 6: ...48 Transporting on Public Roadways 3 50 Hauling the Tractor and Implement 3 52 MAINTENANCE SECTION 4 1 Lubrication Information 4 2 Hydraulic Oil Filters and Components 4 4 Blades 4 5 Hardware 4 6 Cyl...

Page 7: ...Safety Section 1 1 2009 Alamo Group Inc SAFETY SECTION...

Page 8: ...are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL...

Page 9: ...or has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times...

Page 10: ...ork breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation SG 32 Use...

Page 11: ...Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements...

Page 12: ...ising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades SBM 2 Never Leav...

Page 13: ...urning debris Never allow clippings or debris to collect near drivelines gearboxes or hydrualic componts such as valves tanks pumps and motors Periodically shut down the Tractor and Mower and clean cl...

Page 14: ...proved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned u...

Page 15: ...se Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician k...

Page 16: ...unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of...

Page 17: ...o Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate...

Page 18: ...and may result in injury SBH 13 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands...

Page 19: ...modify or alter this Implement any of its components or any Implement function SG 8 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or b...

Page 20: ...omponents for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit...

Page 21: ...on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or seriou...

Page 22: ...ads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak...

Page 23: ...afe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decal...

Page 24: ...ls 1 02971943 1 LOGO Alamo Industrial 2 7 8x20 2 02981986 1 INSTRUCT Hose and Electrical 3 02979473 1 INSTRUCT ISO VG 100 Hyd Oil 4 02965262 1 WARNING Hose Burst 5 02971123 1 WARNING Pressurized Tank...

Page 25: ...ain King 2 00757140 1 LOGO Alamo Industrial Logo 3 00769736 1 WARNING Use Repair Guards 4 00769737 2 DANGER Blades Thrown Objects 5 02925100 1 IMPORTANT Replacement Parts 6 02967827 1 DANGER Multi Haz...

Page 26: ...69737 2 DANGER Cutting Blades Thrown Objects 3 02725100 1 LOGO NAME BOOM AXE 4 02925100 1 IMPORTANT Genuine Parts Rotary 5 02967827 1 DANGER Multiple Hazard Rotary Mower 6 02967867 1 DANGER Safety Gat...

Page 27: ...ER Cutting Blades Thrown Objects 4 02967867 1 DANGER Safety Shield Operation 5 00725739 1 WARNING Use Repair Shields Guards 6 00758194 1 WARNING V Belt Pinch Point 7 02925100 1 IMPORTANT Genuine Repla...

Page 28: ...39 1 WARNING Use Repair Shields Guards 5 00756059 1 WARNING Oil Leak Detection Skin Penetration 6 00758194 1 WARNING Pinch Point V Belt Pulley 7 000108 1 INSTRUC Flail Operating Inst 8 000678 2 INSTRU...

Page 29: ...Thrown Objects 3 02965141 1 DANGER Boom Flails 4 00725739 1 WARNING Use Repair Shields Guards 5 00758194 1 WARNING Pinch Points 6 02925100 1 IMPORTANT Genuine Replacement Parts 7 000108 1 INSTRUCT Fla...

Page 30: ...p Inc SAFETY ITEM PART NO QTY DESCRIPTION 02972149 1 TIMBER CAT 5 02972150 1 TIMBER CAT 7 1 00757139 1 Decal Alamo TK Logo 2 02971931 1 Decal Timber Cat 3 00757140 1 Decal Alamo Logo 4 02973496 2 Keep...

Page 31: ...DESCRIPTION 1 02967827 1 Danger Multi Hazard 2 00756059 1 Warning Oil Leak 3 00769736 1 Warning Use Repair Guards 4 02925100 1 Important Replacement Parts 5 00757139 1 Logo Alamo TK Product 6 02970888...

Page 32: ...0756004 1 DANGER Guard Missing 8 02965262 1 DANGER Leak Hose Burst 9 02967827 1 DANGER Multi hazard Rotary 10 00757139 1 LOGO Alamo By Terrain King 11 02974998 1 LOGO Buzzbar 12 D138 1 DECAL Blade Rot...

Page 33: ...FETY ITEM PART NO QTY DESCRIPTION 02981778 1 30 Boom Assy 02981777 1 24 Boom Assy 1 02981987 1 Hose Connection Maverick 2 02981815 1 Name Logo Maverick 3 02981816 1 Logo Maverick 4 02981817 1 24 Logo...

Page 34: ...ily injury or even death to Operator and Others in area P N 02967827 Danger Mult Hazard Warning Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or ev...

Page 35: ...achometer Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components P N 02965093 NAME LOGO P N 02971943...

Page 36: ...and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 02965262 ADVERTENC...

Page 37: ...rmation that Grease Fitting is present and must apply grease P N 000678 Name LOGO Alamo Industrial P N 00757139 Name LOGO Alamo Industrial P N 00757140 WARNING Maintain shields and deflectors in good...

Page 38: ...s posts curbs or guard rails Operate only if all Guards Deflectors are in place and in good condition Do Not operate with Mower or Wing raised off the ground Stop mowing if Passersby enter the area of...

Page 39: ...SAFETY MAVERICK 3 09 Safety Section 1 33 2009 Alamo Group Inc SAFETY P N 2738332 Red Reflectors P N 2738333 Yellow Reflectors NAME DECAL P N 02970889 NAME LOGO Boom Axe P N 02725100...

Page 40: ...injury Stop mowing when traffic crew members or passerby are within 100 yards of the mowing with head off ground P N 02965141 DANGER Keep Away Thrown Objects Inspect area before mowing Do not let rota...

Page 41: ...entanglement with rotating parts being hit by objects thrown with great force by blades or by blade contact P N 00725739 WARNING Do not operate with Belt Shield removed Finger s may be pinched off if...

Page 42: ...er use your hand to check for oil leaks Always use paper or cardboard P N 00756059 Operator s Manual with repair parts and warranty was attached to this implement during final inspection P N 00763977...

Page 43: ...SAFETY MAVERICK 3 09 Safety Section 1 37 2009 Alamo Group Inc SAFETY FML LOGO NAME P N 02967592 100H LOGO NAME P N 02967595 NAME DECAL P N 02970885 NAME DECAL P N 02970896...

Page 44: ...oup Inc SAFETY NAME DECAL P N 02970886 NAME LOGO P N 02971931 DANGER KEEP AWAY Sickle Blades are guarded only by remote location Keep all persons away from cutting Blades to prevent amputation of cont...

Page 45: ...ris from rotor can cause property damage and serious injury to bystanders P N 999204 WARNING Pinch Points P N 02962764 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mowe...

Page 46: ...otation Clockwise P N D138 WARNING Hearing Protection is required when working within 100 yards of this machine P N 02975158 DANGER Keep away rotating blades P N 02975170 WARNING Disconnect the hydrau...

Page 47: ...09 Alamo Group Inc SAFETY INSTRUCT Do not locate hitch post in this area P N 02975516 INSTRUCT Pitch Adjust P N 02975514 Red Reflector Keep reflectors clean and visible P N 1458392 Amber Reflector Kee...

Page 48: ...K 3 09 Safety Section 1 42 2009 Alamo Group Inc SAFETY INSTRUCT Hydraulic connection P N 02981987 LOGO NAME MAVERICK P N 02981815 LOGO NAME MAVERICK ALAMO INDUSTRIAL P N 02981816 LOGO NAME 24 MAVERICK...

Page 49: ...SAFETY MAVERICK 3 09 Safety Section 1 43 2009 Alamo Group Inc SAFETY LOGO NAME 30 MAVERICK P N 02981818...

Page 50: ...operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s...

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Page 95: ...Introduction Section 2 1 2009 Alamo Group Inc INTRODUCTION SECTION...

Page 96: ...ooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual i...

Page 97: ...ch areas Your Machete Boom can be equipped with a variety of cutting heads designed for specific cutting needs The Machete Head Rotary unit 60 wide cut up to 5 vegetation front safety gate The Flail A...

Page 98: ...2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored on...

Page 99: ...Operation Section 3 1 2009 Alamo Group Inc OPERATION SECTION...

Page 100: ...use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a MAVERICK Boom and are not specific to a MAVERICK...

Page 101: ...lain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditio...

Page 102: ...atures installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even...

Page 103: ...on either side of the tractor these requirements must also be met for the right side tire when the boom is extended to the left side as described above A tractor that does not meet this criteria is DA...

Page 104: ...6 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the t...

Page 105: ...rol lever Locate the boom operating controls joystick or valve bank Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor ope...

Page 106: ...ing to the Hydraulic Connection Decal on boom Attach the Mower Hydraulics to the Boom and the Motor according to the colors specified on decal Then attach the door cylinder hoses from the boom to the...

Page 107: ...y devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replaceme...

Page 108: ...ion Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS...

Page 109: ...Inspect condition of Turret Frame Assembly Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with screws Ensure frame is properly mounted...

Page 110: ...check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of nylon...

Page 111: ...the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove th...

Page 112: ...deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hos...

Page 113: ...osition and are properly torqued Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Us...

Page 114: ...il leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS B 0027 BUZZBAR HEAD INSPECTION Inspect the saw blades and spindle bolts for looseness and excessive wear Make sure...

Page 115: ...worn broken and missing sections immediately Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pi...

Page 116: ...has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are persent or Gouges or chipped areas in the cutting edge are larger than 1 2 12...

Page 117: ...E BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally...

Page 118: ...cals are in place and legible The Mounting frame bolts are in place and tight The Boom connection bolts pins are tight There are no cracks in boom The Hydraulic Cylinders pins are tight The Hydraulic...

Page 119: ...MV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There...

Page 120: ...it is critical that the operator be experienced and feel confident in using the joystick control to position the boom New operator s should allowed ample time to practice using the joystick in an ope...

Page 121: ...ing electronic over hydraulic system There are three main areas of that system the electronic network instrumentation and the hydraulic components System Components The hydraulic system The electronic...

Page 122: ...quired OPS B 0047 Figure 1 Figure 2 Figure 3 Figure 4 6 3 The Electronic Network The electronic network is the control and communication network that receives and transmits data to certain components...

Page 123: ...ves input from the instrumentation then provides that information to the network for further utilization REFERENCE PRODUCT MANUAL FOR XT2 CAN MODULE AVAILABLE ON THE INTERNET AT www iqan com VIEWABLE...

Page 124: ...rface while the cutter circuit is operating The second is to be used to control the electric fan on the hydraulic cooler At any time the fluid level reaches 150 F the fan is activated and remains acti...

Page 125: ...e is filtered before returning to tank at this location The sensor monitors back pressure created by the filter assembly while cylinder circuit is in use When the back pressure reaches 25 psi the swit...

Page 126: ...eration Key the corresponding F key for the head attachment that will be used This is an important step because this parameter chooses which direction the fluid will enter the motor The Timbercat Sick...

Page 127: ...n the RUN position before the motor circuit can be reactivated At this time the motor circuit is powered and the mower head is active This screen also shows the tank temperature in degrees Fahrenheit...

Page 128: ...continue to the left side of the tractor Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current position BOOM SAFETY VALVE If a rigi...

Page 129: ...the Boom If the Joystick is released the Boom will LOCK in the position and the Joystick will return to the center position OPS B 0033 Make certain that you do not lift the head in such a fashion tha...

Page 130: ...EFT will lower the boom Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current place OPS B 0034 Make certain that you do not lift th...

Page 131: ...the boom to telescope in If the Joystick is released the valve will automatically return to center and the boom will be LOCKED in position OPS B 0037 Make certain that the Boom swing path is clear of...

Page 132: ...hest from the tractor to move UP Pressing the right button will lower the Outer Rim down When the the Joystick s Thumb lever is released the thumb lever will return to the center position and lock the...

Page 133: ...ead swivel on the attached head Pressing the left button swivels the head to the left Pressing the right button swivels the head to the right OPS B 0036 Make certain that the Boom swing path is clear...

Page 134: ...e swivel buttons Red Buttons on the joystick actuates the Auxiliary Cylinder on the attached head Pressing the trigger button and pushing the left swivel button opens the door Pressing the trigger but...

Page 135: ...PTO at low engine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a consid...

Page 136: ...ugh the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning...

Page 137: ...distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic arou...

Page 138: ...with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tr...

Page 139: ...ed to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete control of the...

Page 140: ...road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 Extreme care should be taken when oper...

Page 141: ...verity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 Mow at the speed that you can safely operate...

Page 142: ...t as desired This avoids clogging the head with cut and mulched material Open the hydraulically operated door to allow blades to reach large diameter vegetation Operate the mower with the door closed...

Page 143: ...zzBar Tree Limb Cutter The BuzzBar Tree Limb Cutter is rated for material up to 4 in diameter Suggested cutting Speed for the Buzzbar is 1st gear Slow down for thick dense or hard material Always cut...

Page 144: ...per Gear Is Recommended Operating with out Creeper Gear on tractor 1 4 mph will not allow ditcher time to cut OPS B 0045 The rotating parts of this machine have been designed and tested for rugged use...

Page 145: ...dle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situati...

Page 146: ...all crushing themselves or others SG 25 BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and...

Page 147: ...ring the Lift to its full height and carefully swing the boom back until it is just positioned over the Boom Pin Rest NOTE There is a formed pin on the dipper section that fits onto the Boom Arm Lug R...

Page 148: ...ing lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out...

Page 149: ...c roads Especially in busy cities the boom extends to right farther then the tractors width so be careful there are no bystanders poles large obstructions or any vehicles that may be in path of the mo...

Page 150: ...nd gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated t...

Page 151: ...reme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasi...

Page 152: ......

Page 153: ...Maintenance Section 4 1 2009 Alamo Group Inc MAINTENANCE SECTION...

Page 154: ...linder rod ends that require grease Add 2 to 3 pumps daily into each of these points To fully grease the rotator bearing swing boom to forward most position Grease bearing in the three locations until...

Page 155: ...ndle Housing on the Maverick Mower head should be serviced daily every eight hours of operation to achieve the best operation and the longest life Fill with NLGI EP 2 Grease If possible it is best to...

Page 156: ...r for the cylinder circuit after first 200 hours then at 800 hours then at 1600 hours In addition to the normal service scheduled oil and filter changes the Maverick control system monitors the condit...

Page 157: ...ition Note Your ambient temperature and operating conditions may require a different viscosity oil Please consult the oil manufacturer for proper specifications Blades Check the Blades for cracks and...

Page 158: ...pect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to pr...

Page 159: ...the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply...

Page 160: ...Spindle can be removed from the Housing Remove the Seal 7 from the Housing REMOVING BEARINGS If replacing bearings Remove the old bearings from the Spindle and Housing Be careful not to damage either...

Page 161: ...at the cup Once the Lower Cup is installed the seal may be installed The seal should be installed with the spring towards the inside Press seal 7 into spindle housing make sure seal is fully seated Be...

Page 162: ...tall the nut 5 with the chamfer facing up Run the nut down against the bearing but do not torque the nut at this time Clamp the spindle Housing in a vise so that the spindle shaft can rotate Tighten t...

Page 163: ...nit before the mower is started 4 Start the tractor and idle at a slow engine speed until oil is being pumped 5 Engage the Cutter Control Valve at low engine PTO Speed and run the mower slowly for a s...

Page 164: ...relief reversing components to engage Continuous operation in this mode will result in oil overheating and premature failure of components If the unit is improperly adjusted follow the stroke adjustme...

Page 165: ...of trees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them...

Page 166: ...t Use a hand wrench or socket to tension the belts Never use power or air equipment to tighten belt This could cause damage to belt sheave shaft and bearings Once the belts begin to tighten small adju...

Page 167: ...nsion To tighten the belts loosen the four nuts that hold the spindle to the body of the machine Then use a hand wrench or socket to turn the bolt that tensions the belt Never use power tools to tight...

Page 168: ...the belts Check the tension by applying a force of 6 17 7 72 lbs at right angles to the belt in the centre of the two pulleys If the deflection is great than 1 4 then release the motor mounting plate...

Page 169: ...he countersunk socket head bolts Item 2 Apply thread locking compound to the bolts Tighten bolts to 45 FT LB Attach motor mount angle brackets Item 3 to the channel frame leave bolts loose Insert moto...

Page 170: ...kwashers engaging only 2 or 3 threads With key in the keyway slide the loosely assembled unit onto the shaft and position for good belt alignment Temporary shimming under the pulley may make it easier...

Page 171: ...neven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resultin...

Page 172: ...speed 6 Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibration The same is true of the cutter shafts on the Flail Mowers The actual speed at which t...

Page 173: ...aring adjusting nut and lockwasher if equipped Discard these parts They are not re usable Install a new adjusting nut when assembling 8 Screw the original blade bar bolts into the flange of the spindl...

Page 174: ...s in housing using a press and proper installation tools in good condition CUPS MUST BE FULLY SEATED If bearing cup cocks in bore and seizes do not continue to assemble spindle 3 Lubricate lower beari...

Page 175: ...ear the nut 13 Install the grease fitting into the hole in the center of the housing between the bearings and fill the housing with EP 2 grease stopping when the lubricant covers the upper bearing app...

Page 176: ...labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportatio...

Page 177: ...e to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and ho...

Page 178: ...MAVERICK SOM 3 09 Printed in USA P N 02981992C...

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