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Aksa AAP12000E, Instalation Recommendations And Operations Manual, Page: 2 / 66

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DİZEL MOTOR JENERATÖR GRUBU

KULLANIM ve BAKIM EL KİTABI

• APD 12E

• APD12EM

ÜRETİCİ FİRMA

AKSA JENERATÖR SAN.A.Ş.

Evren Mah. Camii Yolu Cad. No:5

34212 No:2 Güneşli / İSTANBUL

T: + 90 212 478 66 66

F: + 90 212 657 55 16

[email protected]

YETKILI SERVIS

AKSA SERVIS & YEDEK PARÇA

Muratbey Beldesi, Güney Girisi Caddesi

No: 8 34540 Çatalca / İSTANBUL

T: +90 212 887 11 11

F: +90 2I2 887 10 20

[email protected]

Summary of Contents for AAP12000E

Page 1: ...D ZEL MOTOR JENERAT R GRUBU MONTAJ ALI TIRMA KULLANMA ve BAKIM EL K TABI DIESEL GENERATING SETS INSTALATION RECOMMENDATIONS AND OPERATIONS MANUAL APD 12E APD12EM...

Page 2: ...ENERAT R SAN A Evren Mah Camii Yolu Cad No 5 34212 No 2 G ne li STANBUL T 90 212 478 66 66 F 90 212 657 55 16 aksa aksa com tr YETKILI SERVIS AKSA SERVIS YEDEK PAR A Muratbey Beldesi G ney Girisi Cadd...

Page 3: ...esimi al st r lmas ve bak m hakk nda genel bilgiler vermektedir Ayr ca alm s oldugunuz jenerat rle ilgili genel bilgiler tablolar ve semalarda verilmistir Genel emniyet tedbirlerini almadan jenerat r...

Page 4: ...el arpmalara Kar lk Yard m 6 4 JENERAT R TAR F VE PAR ALARI 7 4 1 Genel Tan m 7 4 2 Jenerat r Ana Par alar 7 4 3 Dizel Motor 8 4 4 Motor Elektrik Sistemi 8 4 5 So utma Sistemi 8 4 6 Alternat r 8 4 7 a...

Page 5: ...Alarm G stergeleri 18 10 JENERAT R BAKIMI 19 11 D ZEL MOTOR ARIZALARI VE G DER LMES 20 12 DEPOLAMA 22 12 1 Dizel Motorun Depolanmas 22 12 2 Alternat r n Depolanmas 22 12 3 Ak n n Depolanmas 22 13 KUL...

Page 6: ...e yetkili bayisini aray n z 1 1 Dizel Jenerat r Grubu ve Standart Donan mlar Dizel jenerat r grubu standart donan mlar ile birlikte fabrika k kamyon st teslim edilirler A k portatif tip ve kabinli tip...

Page 7: ...zellikleri Jenerat r grubu sadece e itim alm ve yetkili ki i tara f ndan al t r lmal Aksa jenerat r cihazlar zerinde al t rma ayar bak m veya onar m yapacak elemanlar n do ru yetenekte se ilmi olmas g...

Page 8: ...yetkili servisin garanti i lemini yapabilmesi i in saklay n z ve servis taraf ndan istendi inde g steri niz Garanti ko ullar Garanti Belgesi zerinde a klan m t r Jenerat rler i in Sanayi ve Ticaret B...

Page 9: ...kesiniz Jenerat r standartlara uygun ekilde kurulmal ve a l t r lmal d r 3 2 Yerle im Ta ma ve ekme Kitapta 6 B l m jenerat r n yerle tirilmesi ta nmas ve ekilmesi konular n kapsamaktad r Jenerat r ta...

Page 10: ...bise par alan ve tak lan hareketli par alardan uzak tutunuz Dikkat Baz hareketli par alar a k bir e kilde g r lmemektedir Jenerat r odas var ise kap s n kapal ve kilitli tutunuz S cak yak t s cak so u...

Page 11: ...ma y n z E er m mk nse elektrik kayna n devre d ediniz Bu m mk n de il ise elektrik fi ini ekiniz veya elekt rik kablosunu elektri e maruz kalan ki iden uzakla t r n z E er bunlar da m mk n de il ise...

Page 12: ...ma uygun de illerdir b Yedek hizmet ama l jenerat r gruplar ebeke enerjisi ar zaland nda yedek g olarak kulla n l r Finansal zarar veya ki ileri veya malzemeyi ciddi s k nt ya sokacak hastanelerde en...

Page 13: ...g c P 21 koruma stan dard nda tanecik ve damlamaya kar korumal kafes korumal kendinden ikazl kendinden reg lasyonlu al ternat r 8 taraf ndan retilir Trifaze alternat rler f r al monofaze alternat rler...

Page 14: ...kullan n z Ka binli veya kabinsiz jenerat r kald r l rken ase zerindeki kald rma halkalar kullan lmal d r 6 2 Jenerat r Yerle imi ve Yerinin Se imi Jenerat r n konaca yerin se imi yap l rken a a daki...

Page 15: ...nmayacak ekilde yerle imini yap n z Jenerat r n z k t hava ko ullar ndan korunakl te miz ve iyi havaland r lan bir yere yerle tiriniz Nesneler ile jenerat r aras nda en az 1 5 metre me safe b rak n z...

Page 16: ...alt r ekil 6 3 Sapt rma kanallar ile radyat rden at lan hava n n y nlendirilmesi ekil 6 4 Zay f havaland rma tertibat Radyat r s cak hava at kanal veya bacas nda keskin k e yap lmas ndan ka n lmal d r...

Page 17: ...1994 Grade No 0 yaz n Grade No 10 20 30 k n kullan l r Yak tlar genellikle akma noktas zelli ine g re s n flan d r l rlar Tablo 7 1 Yak t Tavsiyleri hava s cakl na g re Kir ve tozu yak ttan uzak tutun...

Page 18: ...Jenerat re ba lanacak g kablolar n kesitinin uygun oldu undan emin olunuz Jenerat r al t rmadan nce ana alteri ve di er b t n y kleri devre d b rak n z Uyar lar Ana alter i letme s ras nda daima ON po...

Page 19: ...i derhal y klerden kurtarmak gereklidir ve ana alteri devre d yap n z ve kontrolleri ger ekle tiriniz 4 fazl jenerat r seti i letme s ras nda faza gelen y kleri dengeleyiniz Toleranslar e er 20 yi a a...

Page 20: ...seviyesi ops A r ak m n alarmlar D k ya bas nc Y ksek motor s cakl D k Y ksek motor h z D k Y ksek jenerat r frekans D k Y ksek jenerat r voltaj ECU ikaz Durdurma alarmlar Start ar zas Acil stop D k...

Page 21: ...r n m A klama Jenerat r Voltaj ve Frekans ebeke Voltaj Ve Frekans Ak m Motor H z al ma Saati Ak voltaj Ya Bas n Su S cakl k Yard mc sens r Bir durum meydana geldi inde ortaya kar Zaman G ncel al ma sa...

Page 22: ...ndayken ve al maya haz r haldeyken ortaya kar Herhangi bir zamanlay c devrede oldu unda ortaya kar mar lama vb Y kl yada y ks z konumda Motor al t ve t m zamanlay c lar n s resi dolduktan sonra ortaya...

Page 23: ...rogram nda ayarlanm n alarm seviyesinden a a ya d t mod l taraf ndan tespit edildi inde Zaman say c n n s resinin sonunda Motor Su s cakl n n mod l program nda ayarlanm n alarm seviyesini a d mod l ta...

Page 24: ...trol edin 4 Ak arj seviyesini kontrol edin 5 Motor fan n kontrol edin 6 Fan kay n kontrol edin B HAFTALIK KONTROLLER G nl k kontrolleri tekrarlay n Yak t Sistemi 1 Ana tank yak t seviyesini kontrol ed...

Page 25: ...i direnci 635mm H20 ya ula m sa hava filtresini de i ti rin Kirlik g stergeli gruplarda kirlik g stergesi k rm z ya d ner Temizleyin 1 Motoru Bas n l hava ile Alternat r rotor ve stato runu nceleyin 1...

Page 26: ...r ar zal veya ayar bozuk Is t c sistemi ar zal Uygun dereceli yak t kullan lmam t r Egzoz borusu t kal Motor s s ok d k Valf ayarlar bozuk Motor a r y kl Mavi veya beyaz egzoz duma Ya viskozite derece...

Page 27: ...c So utma suyu bo alt lm t r d Motoru al t rmay n 12 2 Alternat r n Depolanmas Alternat r depolan rken sarg larda nem olu ur Bu nemi azaltmak i in jenerat r kuru yerde saklay n z Sarg lan kuru tutmak...

Page 28: ...INDI I TAR HTE BA LAR 14 M TER N N SORUMLULUKLARI 1 AKSA JENERAT R m terisi ncelikli olarak ga ranti kapsam ndaki makinesine Aksa Jenerat r n yetkili servisleri d nda hi bir yabanc servise veya ki iye...

Page 29: ...hafaza edilmelidir 13 Garanti kapsam ndaki bir jenerat r n al ma yeri nin de i tirilmesi durumunda garantinin devam etmesi i in jenerat r n yeni yerindeki montaj yap ld ktan son ra Aksa Jenerat r yetk...

Page 30: ...AKSA JENERAT R SAN A Evren Mah Camii Yolu Cad No 5 34212 No 2 G ne li ISTANBUL T 90 212 478 66 66 F 90 212 657 55 16 aksa aksa com tr AUTHORIZED SERVICE AKSA SERVICE SPARE PARTS Muratbey Beldesi G ney...

Page 31: ...enerating system Please read the following instructions carefully before starting to use your machine This manual gives general information about operation and maintenance of the generating set Tables...

Page 32: ...Set Description and Identification 6 3 2 Generating Set Main Parts 7 3 3 Diesel Engine 7 3 4 Engine Electrical System 7 3 5 Cooling System 7 3 6 Synchronous Alternator 7 3 7 Fuel tank and Base frame...

Page 33: ...dentification 15 8 3 Alarm Indications 17 9 GENERATOR SET MAINTENANCE 18 10 ENGINE TROUBLESHOOTING 19 11 STORAGE 21 11 1 Engine storage 21 11 2 Alternator Storage 21 11 3 Battery Storage 21 12 GENERAL...

Page 34: ...uipments Diesel Gensets and their standard equipments are sent from the factory on trucks Open portative type and canopy type GenSet s equipments are mentioned be low Diesel engine and alternator are...

Page 35: ...s and trained to know the safety aspects Skill level 2 Mechanical technician A mechanical technician is trained to operate the unit the same as the operator In addition the mechani cal technician is a...

Page 36: ...r set is unsafe put danger notices and disconnect the battery negative lead so that it can not be started until the condition is corrected Disconnect the battery negative lead prior to at tempting any...

Page 37: ...set Warning Do not attempt to operate the generator set with the safe ty guards removed While the generator set is running do not attempt to reach under or around the guards to do maintenance or for...

Page 38: ...where the insulation is cracked cut abrad ed or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight Insulate all connections and disconnected wire...

Page 39: ...al damage i e in hospitals industrial plants with non stop operating cycles etc or to meet peak energy demands According to their application the sets are further di vided into Set for use on land Set...

Page 40: ...4 3 5 Cooling System The engine cooling system is water cooled The water cooled system is comprised of a radiator item 6 a pusher fan and coolant pump The alternator has its own internal fan to cool...

Page 41: ...designed for ease of moving the set Improper handling can se riously damage components Using for a forklift the generator set can be lifted or carefully pushed pulled by the base frame directlywith fo...

Page 42: ...ator set for cooling and access for service at least 1 meter around the set and at least 2 meters headroom above the set Access to move the entire generator set into the room Air inlet and outlet vent...

Page 43: ...anyone passing or acciden tally touching It is recommended that stainless steel bellows be fitted to the engine exhaust manifold fol lowed by rigid pipe work to the silencer It is good installation p...

Page 44: ...re about three times more watts of power for starting than for running This surge lasts for only a few sec onds Be sure you allow for this high starting wattage when selecting electrical devices that...

Page 45: ...Water Engine cooling water have to be clean soft and have no corrosive substance PH value of the coolant should be between 8 5 10 5 use the specified ethyl ene glycol water antifreeze mixture Mix the...

Page 46: ...nding parts Always keep the electrolyte level between high and low level 7 3 Checks after starting up the generator 1 Check for any abnormal noise or vibration on the generator set 2 Engine is running...

Page 47: ...speed Oil pressure Coolant temperature Run time Battery volts Engine maintenance due oil air Fuel if configured Generator Voltage L L L N Current L1 L2 L3 Frequency kVA kW Pf kVAr kWh kVAh kVArh Mains...

Page 48: ...y Mains voltages and mains frequency Current Engine speed Engine running hours Battery voltage Oil pressure Coolant temperature Flexible sensor Appears when the event log is being displayed Current ti...

Page 49: ...est and the unit is in test mode Appears when the engine is at rest and the unit is in armed mode Appears when a timer is active for example cranking time crank rest etc Appears when the engine is run...

Page 50: ...after the Safety On timer has expired The generator output voltage has risen above the pre set pre alarm setting The generator output frequency has fallen below the pre set pre alarm setting after th...

Page 51: ...every 20 hours Check Visually inspect engine generator transfer switch and control panel For Oil Water and Fuel leaks For Coolant level Oil level Fuel level Battery charge level Inspect the engine fan...

Page 52: ...e valves settings The injectors settings Change Coolant and antifreeze and flush system Additional to all above do the regular maintenance 10 ENGINE TROUBLESHOOTING The starter turns the engine too sl...

Page 53: ...l lift pump Fault in injectors or injectors are out of adjustment Wrong type or grade of fuel used Fault in cold start system Engine temperature is too high In correct valve tip clearances The engine...

Page 54: ...e windings dry After removing the generating set from storage perform an insulation check 11 3 Battery Storage While the battery is stored it should receive a refresh ing charge every 4 weeks up to a...

Page 55: ...warranty repairs Most warranty repairs are handled routinely but sometimes requests for warranty service may not be appropriate For example warranty service would not apply if equipment damage occurr...

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Page 60: ...4 62 461 82 82 F 0232 462 24 63 462 24 40 KAYSER OSMAN KAVUNCU BULVARI NO 207 H MEL KGAZ T 0352 331 97 77 78 F 0352 331 97 71 D YARBAKIR ERGAN YOLU 1 KM 1 SAN S T CAM KAR ISI ASTAY PLAZA YEN EH R T 04...

Page 61: ...Road Bardon Hill Coalville Leicestershire LE67 ISZ U Kingdom T 44 0 1530 837 472 F 44 0 1530 519 577 e mail sales aksa uk com U S A Aksa USA 371 Exchange Street West Monroe LA 71292 T 1 318 855 83 77...

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Page 64: ...dan izin verilmi tir MALIN C NS MALIN T KET C YE TESL M TAR H MARKASI MALIN T KET C YE TESL M YER MODEL SER NUMARASI FATURA TAR H FATURA SAYISI MALAT I VEYA THALAT I F RMANIN SATICI F RMANIN NVANI MER...

Page 65: ...Jenerat r garanti kapsam d na kar Yap lan devreye alma i lemi sadece i lemin yap ld mek n i in ge erli olup yeni bir yerde kullan m i in tekrar AKSA Jenerat r yetkili servislerince devreye al nmal d r...

Page 66: ...4 880 91 41 Evren Mah Camii Yolu Cad No 5 34212 G ne li Ba c lar stanbul N CHINA No 19 Tongjiang North Road New District Changzhou China T 86 0 519 856 01 250 F 86 0 519 851 50 132 e mail aksa aksapow...

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