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MAINTENANCE INSTRUCTIONS

Your StreamMaster monitor and nozzle should be inspected prior to and after each use to ensure it is in
good operating condition.  Periodically, an unanticipated incident occurs where the unit is misused in a
manner that is inconsistent with standard operating practices.  A partial list of potential misuses includes:

• Operating above the maximum rated pressure or flow.
• Prolonged exposure to temperatures above 130°F, or below -25°F.
• Operating in a corrosive environment.
• Having the StreamMaster nozzle hit a fixed object during operation or transportation.
• Any other misuse that might be unique to your specific environment.

Also, there are many “tell tale” signs that indicate repair is in order, such as:

• Controls that are either inoperable or difficult to operate.
• Excessive wear
• Poor discharge performance
• Water leaks.

If any of the above situations are encountered, the StreamMaster monitor should be taken out of service,
repaired, and tested by a qualified technician before placing back in service.

MOTOR REPLACEMENT

To replace either the horizontal or vertical rotational motors:
1.  Disconnect Power from the unit.

2.  Loosen and remove the four socket screws (Item 4 on the Parts List) from the gearbox housing (52).

3.  Slowly remove the motor assembly (59) and gearbox housing (52) from the unit.

IMPORTANT:  Make sure the internal gear, (Item 47 on the Parts List), remains in place, (hold
with a screwdriver), to avoid gear alignment problems.

4.  Loosen and remove the four socket head capscrews (51) from the inside of the gearbox housing that

hold the housing and the motor assembly together.

5.  Remove gearbox housing (52) from the motor assembly (59).

6.  Replace both o-ring seals (50 & 53) on the gearbox housing (52).

7.  Attach the new motor assembly (59) to the gearbox housing (52) making sure all four screws (51) are tight.

8.  Install the motor and gearbox housing assembly to the unit making sure all four socket screws are

tight. It may be necessary to rotate the motor slightly to get the motor gear to line up with the gears
inside the gearbox.

9.  Restore power to the unit.

10. Test the operation of the unit.

Call Akron Brass Customer Service Department if any problems are encountered.

Summary of Contents for 3578 STREAMMASTER

Page 1: ...ng Current Depending on operating conditions pressure flow etc 12 volt versions 3 0 to 10 0 amps each for elevation and rotation 0 7 amps for nozzle pattern motor 24 volt versions 2 5 amps each for el...

Page 2: ...elocities can cause serious injury WARNING Not designed for explosive environments GENERAL INSTRUCTIONS Review the instructions wiring diagram component layout and rotational stops diagram before inst...

Page 3: ...NICAL ATTACHMENT OF CONTROLLER AND LOGIC BOX A CONTROLLER AND TETHER CONNECTOR ATTACHMENT Pump panel cut out and mounting hole dimensions are given in Figure 3 The controller and tether connector shou...

Page 4: ...onductor controller for the Stow controller instead of 10 conductor ON Enables the 6 wire Stow controller OFF Disable the 6 wire Stow controller Switch 2 Allows the Stow and Deploy switch to be a mome...

Page 5: ...crews NOTE To supply enough current to operate the monitor properly adequate wire size is critical OPERATING INSTRUCTIONS A CONTROLLER OPERATION The controller is used to control the monitor and nozzl...

Page 6: ...Note There is no learn mode for the Deploy Function See DIP Switch 3 and 4 USING SIX WIRING STOW CONTROLLER a The Six Wire Controller was developed to reduce wires and hence reduce slip rings on the...

Page 7: ...twice will cause the monitor to go into E stop mode See Fault Code 3 Fault Code 3 Fault code 3 is represented when the light repeatedly flashes 3 times This fault code indicates an emergency stop E s...

Page 8: ...ian before placing back in service MOTOR REPLACEMENT To replace either the horizontal or vertical rotational motors 1 Disconnect Power from the unit 2 Loosen and remove the four socket screws Item 4 o...

Page 9: ...7 5 22 5 22 5 22 5 325 5 22 5 8 180 67 5 135 67 5 90 67 5 45 67 5 0 67 5 280 5 33 67 5 67 5 22 5 67 5 280 5 67 5 NO STOP 180 168 135 213 90 258 45 303 0 348 315 33 67 5 280 5 22 5 325 5 N A NOTE There...

Page 10: ...WER RAISE RAISE RIGHT RIGHT SS SS R 1 4 R 1 4 IN TRUCK PANEL IN TRUCK PANEL ROUGH OPENING ROUGH OPENING 10 24 UNC TAPPED HOLE TYP 4 10 24 UNC TAPPED HOLE TYP 4 MAX AT CORNERS MAX AT CORNERS 5 000 5 00...

Page 11: ...S SS 96 4 1 4 3 3 4 8 1 4 RAD MAX AT CORNERS CLEARANCE FOR FACEPLATE TRUCK PANEL CUTOUT DIMENSIONS TRUCK PANEL CUTOUT DIMENSIONS 7 7 ROUGH OPENING IN TRUCK PANEL 10 24 UNC TAPPED HOLE TYP 4 STRIP BACK...

Page 12: ...TYP 4 CLEARANCE FOR CONNECTOR FLANGE CLEARANCE FOR CONNECTOR FLANGE 1 9 32 1 9 32 1 9 32 1 9 32 1 HOLE 1 HOLE PANEL MOUNTING DIMENSIONS PANEL MOUNTING DIMENSIONS 4 40 UNC TAPPED HOLE 4 40 UNC TAPPED...

Page 13: ...oved the outlet will go past vertical and the gear will run out of travel There are six options for the customer to use This is achieved with 3 plugs 1 permanent stop and 2 stops provided the unit wil...

Page 14: ...NG WATER DO NOT DEPRESS STOW OR DEPLOY DO NOT DEPRESS STOW OR DEPLOY WARNING 8 312 8 312 5 3 4 5 3 4 4 625 4 625 2 11 32 2 11 32 8 3 4 8 3 4 Figure 5 Pattern Motor Cable Wiring Harness Attached to Mon...

Page 15: ...ON VEHICLE GROUND AUX GROUND 8 1 DIP FUNCTIONS 28 27 26 25 24 23 22 21 20 19 18 17 16 14 13 12 11 10 9 8 7 6 5 4 3 2 1 15 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 RE...

Page 16: ...iscretion of Akron Brass Products must be promptly returned to Akron Brass for warranty service We will not be responsible for wear and tear any improper installation use maintenance or storage neglig...

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