Akron Brass SEVERE DUTY 3491 Installation, Operating And Maintenance Instructions Download Page 9

Page 7

29 Pin Male Mixed AWG Connector

Pin  

Number

Type

Potential Function

Comments

AWG

1

Power Input

(Vehicle)

+ Battery

Main Battery

12

2

- Battery

12

3

Power Input

(Aux. Battery Box)

+ Battery

Auxiliary Battery

(Optional)

12

4

- Battery

12

5

H-Bridge

Axis #5

+ (Open)

Electric Valve

16

6

- (Close)

16

7

Logic Output #1

Panel LED (2A Max)

Current Sourcing

(2A Max)

16

8

Logic Output #2

Discharge ON (2A Max)

16

9

Logic Output #3

CAFS On (2A Max)

16

10

Bi-stable Relay

Contact Output

(Form C)

Common

nable Output to

Warning Light 

Circuit or other

16

11

N.O. (1A Max) (STOWED)

16

12

N.C. (1A Max) (DEPLOYED)

16

13

Switch Input # 1

Enable Input

Safety Interlock

16

14

Switch Input # 2

(+v) Right/Left (-v)

16

15

Switch Input # 3

(+v) Up/Down (-v)

16

16

Switch Input # 4

(+v) Stream/Fog (-v)

16

17

Switch Input # 5

(+v) Discharge

16

18

Switch Input # 6

Unused

20

19

Switch Input # 7

Oscillate Set (+v) Pause/Resume (-v)

16

20

Switch Input # 8

(+v) Deploy/Stow (-v)

20

21

Switch Input # 9

(+v) CAFS Dry/CAFS Wet (-v)

16

22

B Out

Peripheral Power (1A Max)

Communications 

to

Vehicle bus and/or

Smart peripherals

16

23

Data +

To external J1939

Vehicle CAN bus

16

24

Data -

16

25

Battery – Out

Peripheral Power (Common Ground)

16

26

Data +

NOT USED

16

27

Data -

16

28

Data +

NOT USED

16

29

Data -

16

D. 

BATTERY ATTACHMENT

The battery connections should be the last connection made.  Use the butt splice connections on the J1 harness and 

connect the battery cable (#10-2 or #12-2 depending on length). 

 

NOTE: To supply enough current to operate the monitor properly, adequate wire size is critical.

OPERATING INSTRUCTIONS

A. 

CONTROLLER OPERATION

 

The controller is used to control the monitor and nozzle.

 

1.  To deploy the monitor for use: Push and hold the deploy toggle switch up for 2 seconds and release.

 

2.  To stow the monitor after use: Push and hold the stow toggle switch down for 2 seconds and release.

 

  Note: Some controllers are not equipped with a stow/deploy switch. If another controller has been used to  

 

  stow the monitor, another function such as raise/lower or left/right can be used to remove the monitor from 

 

  stow.  Just hold the selected switch for 2 seconds.

 

3. To change the horizontal monitor position toward the right or left: Press the proper toggle switch toward 

 

  “RIGHT” or “LEFT” respectively, as labeled on the controller, until the desired position is reached.

 

4. To change the vertical monitor nozzle position upward or downward: Press the proper toggle switch toward 

 

  “RAISE” or “LOWER” respectively, as labeled on the controller, until the desired position is reached.

 

5. To change the nozzle pattern toward the straight stream or fog position: Press the proper toggle switch toward 

 

  “STRAIGHT” or “FOG” respectively, as labeled on the controller, until the desired nozzle position is reached.

 

6. Joystick with trigger for valve: If there is an Akron Brass valve connected to the system, press and hold the  

 

  joystick trigger to open the valve and release the trigger to close the valve.  Alternately, to maintain the valve  

 

  open position, double-click the trigger and the valve will stay open until the trigger is momentarily 

 

  pressed again.

B.  

EMERGENCY STOP (Operator Override) DURING DEPLOY OR STOW 

 

If it is necessary to immediately stop the Severe Duty monitor during the deploy or stow sequence, activate any 

 

switch on the control panel and the unit will stop moving. To continue operation after an emergency stop, 

 

operate any switch or press the Stow or Deploy switch to continue the sequence.

7.50"

4.0"

UNIVERSAL CONTROL II

STYLE 6032

12/24 VOLTS DC

AKRON BRASS COMPANY

WOOSTER, OHIO

www.akronbrass.com

A

B

C

D

E

F

G

H

J

K

L

M

N

P

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

Pin 1 - Vehicle B
Pin 2 - Vehicle Battery -
Pin 3 - Aux. B
Pin 4 - Aux. Battery -
Pin 5 - H-Bridge
Pin 6 - Axis #5
Pin 7 - Output #1
Pin 8 - Output #2
Pin 9 - Output #3
Pin 10 - Bi-stable Relay - COM
Pin 11 - Contact Output - N.O.
Pin 12 -    (Form C)    - N.C.
Pin 13 - Switch Input #1
Pin 14 - Switch Input #2
Pin 15 - Switch Input #3
Pin 16 - Switch Input #4
Pin 17 - Switch Input #5
Pin 18 - Switch Input #6
Pin 19 - Switch Input #7
Pin 20 - Switch Input #8
Pin 21 - Switch Input #9
Pin 22 - Aux. Power (1 Amp)
Pin 23            - Data +  Vehicle
Pin 24            - Data -  Can
Pin 25 - Common (Ground)
Pin 26            - Data +  Proprietary
Pin 27            - Data -   Can
Pin 28            - Data +  VMUX-COM A
Pin 29            - Data -  Network-COM B

Pin A - Analog Common
Pin B - Analog, Switch, PWM In #1
Pin C - Analog, Switch, PWM In #2
Pin D - Analog, Switch, PWM In #3
Pin E - Analog Exc.
Pin F - Appliance Loop - LIN
Pin G - H-Bridge
Pin H - Axis #1
Pin J - H-Bridge
Pin K - Axis #2
Pin L - H-Bridge
Pin M - Axis #3
Pin N - H-Bridge
Pin P - Axis #4

READ OPERATING INSTRUCTIONS BEFORE USE

NOTE:

  THIS DETAIL IS FOR REFERENCE ONLY AND SHOULD NOT

  BE USED TO CREATE THE GRAPHICS.

  USE THE ADOBE ILLUSTRATOR FILE TO PRODUCE

  THE ACTUAL SILKSCREEN GRAPHICS.

MATERIAL:

  0.010 POLYCARBONATE WITH

  3M 9471 PRESSURE SENSITIVE ADHESIVE.

Summary of Contents for SEVERE DUTY 3491

Page 1: ...3491 SEVERE DUTY INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS FOR STYLE 6032 UNIVERSAL 2 LOGIC BOX 127001 English 1 10 Fran ais 11 20 Deutsch 21 30 Chinese 31 40 Espa ol De Am rica Latina Span...

Page 2: ......

Page 3: ...50 amps for 100ms Maximum Motor Current Draw 12 volt versions 15 0 amps each for elevation and rotation motors 3 0 amps for nozzle pattern motor 24 volt versions 7 5 amps each for elevation and rotati...

Page 4: ...nnel out of the Danger Zone in front of the outlet of the monitor when the water source is attached Dangerous flow velocities can cause serious injury Not designed for explosive environments WARRANTY...

Page 5: ...Page 3 FIGURE 1 14 1 2 13 9 16 14 3 16 2 1 2 NH THREAD DO NOT PAINT THIS AREA DO NOT PAINT 2 1 2 NPT FEMALE 02 ELEVATION MOVEMENT 90 65 STANDARD CAN BE CHANGED BY CUSTOMER TO 90 20...

Page 6: ...for the desired rotation The elevation stop sets the upper limit of the elevation The monitor is shipped with elevation stops at 90 above horizontal and 65 below horizontal All other vertical positio...

Page 7: ...monitor wiring harness sufficient slack to allow the monitor to travel through its full range The logic box overall dimensions and mounting hole dimensions are given in Figure 2 1 4 Monitors and Turr...

Page 8: ...033 MINI UNIVERSAL CONTROLLER 6037 CAN WIRELESS MODULE 6035 CAN JOYSTICK 6041 CAN SWITCH Primary Control Secondary Control BOX 6041 CAN TETHER 1 1 1 1 2 2 1 VEHICLE POWER FOR JOYSTICK OR SWITCH BOX OR...

Page 9: ...her function such as raise lower or left right can be used to remove the monitor from stow Just hold the selected switch for 2 seconds 3 To change the horizontal monitor position toward the right or l...

Page 10: ...it is ready for programming LED CODE 1 1 If it is pressed again the left soft limit is ready for programming LED CODE 1 2 If the left soft limit is set and the fog switch is pressed it will automatica...

Page 11: ...dicate repair is in order such as Controls that are either inoperable or difficult to operate Excessive wear Poor discharge performance Water leaks If any of the above situations are encountered the m...

Page 12: ...very damage failure to follow our instructions or recommendations or anything else beyond our control WE MAKE NO WARRANTIES EXPRESS OR IMPLIED OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT AND...

Page 13: ...ation lectrique maximale du moteur Versions 12 V 15 A chacun pour les moteurs d l vation et de rotation 3 A pour le moteur du jet de lance Versions 24 V 7 5 A chacun pour les moteurs d l vation et de...

Page 14: ...pour les environnements explosifs GARANTIE ET LIMITE DE RESPONSABILIT Nous garantissons les produits Akron Brass contre tout d faut de mati re ou de main d uvre pour une p riode d un 1 an apr s achat...

Page 15: ...SCH MA 1 14 1 2 13 9 16 14 3 16 FILETAGE NH 2 1 2 6 4 CM NE PAS PEINDRE CETTE ZONE NE PAS PEINDRE EMBOUT FEMELLE NPT 6 4 CM 2 5 PO 02 MOUVEMENT D L VATION 90 65 STANDARD PEUT TRE MODIFI PAR LE CLIENT...

Page 16: ...l vation Le canon est fourni avec des but es d l vation 90 au dessus de l horizontale et 65 en dessous de l horizontale Toutes les autres positions verticales s obtiennent en mettant les prises de co...

Page 17: ...ge du canon d avoir assez de jeu afin que le canon puisse tre d plac sur toute sa longueur Les dimensions d encombrement du bo tier logique et les dimensions du trou de fixation sont donn es dans le S...

Page 18: ...w akronbrass com A B C D E F G H J K L M N P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Pin N H Bridge Pin P Axis 4 READ OPERATING INSTRUCTIONS BEFORE USE EFERENCE O...

Page 19: ...puis le rel cher Remarque certains contr leurs ne sont pas quip s d un commutateur de rangement d ploiement Si un autre contr leur a t utilis pour ranger le canon une autre fonction comme lever baiss...

Page 20: ...te pour la programmation S il est press nouveau la position de limite douce gauche CODE LED 1 2 sera pr te pour la programmation Si la limite douce gauche est param tr e et que le commutateur de broui...

Page 21: ...essit de r parations tels que des dispositifs de contr le difficiles ou impossibles faire fonctionner usure excessive jet de mauvaise qualit une fuite d eau Si l un de ces cas est rencontr le canon do...

Page 22: ...l utilisateur desr parations ou des modifications apr s livraison le non respect de nos instructions ou recommandations ou par d autres v nements ind pendants de notre contr le NOUS N METTONS AUCUNE...

Page 23: ...t Version 15 0 A jeweils f r Motoren f r vertikales und horizontales Schwenken 3 0 A f r Antrieb f r Strahlrohrmuster 24 Volt Version 7 5 A jeweils f r die Antriebe f r vertikales und horizontales Sch...

Page 24: ...nal aus dem Gefahrenbereich vor der Auslass ffnung des Wasserwerfers fernhalten wenn das Ger t an eine Wasserquelle angeschlossen ist Gef hrliche Flie geschwindigkeiten k nnen zu schweren Verletzungen...

Page 25: ...LDUNG 1 162 1 2 Zoll NH GEWINDE DIESEN BEREICH NICHT LACKIEREN NICHT LACKIEREN 2 1 2 Zoll NPT INNENGEWINDE 02 14 1 2 13 9 16 14 3 16 VERTIKALES SCHWENKEN 90 65 STANDARD KANN DURCH KUNDEN AUF 90 20 GE...

Page 26: ...rehung eingestellt werden muss Der H henanschlag bestimmt die oberen und unteren Grenzen der Aufrichtung Der Wasserwerfer wird mit Vertikalanschl gen bei 90 ber der Horizontalen und 65 unter der Horiz...

Page 27: ...f r den gesamten Bewegungsbereich des Wasserwerfers zu geben Die Gesamtabmessungen der Logikbox wie die Abmessungen der Montagebohrungen sind n Abbildung 2 1 zu finden 4 Die f r den Gebrauch mit dem U...

Page 28: ...en SCHRITT 1 6035 CAN JOYSTICK 6041 CAN SCHALTKASTEN 6041 CAN VERBINDUNG 6035 CAN JOYSTICK 6041 CAN SCHALTKASTEN 6037 CAN DRAHTLOSMODUL EINGANG F R EING NG F R SCHALTER 2 9 AUSG NGE F R FAHRZEUGBATTER...

Page 29: ...ungs Verstauungsschalter ausgestattet Wenn ein anderer Regler verwendet wurde um den Wasserwerfer zu verstauen kann eine andere Funktion wie Heben Senken oder links rechts verwendet werden um den Wass...

Page 30: ...rung bereit LED CODE 1 1 Wird er erneut gedr ckt ist die linke Soft Grenze f r die Programmierung bereit LED CODE 1 2 Wenn die linke weiche Grenze eingestellt ist und der Nebelschalter gedr ckt wird w...

Page 31: ...eine Reparatur erforderlich ist wie z B Eine nicht oder nur schwer zu bedienende Steuerung berm ige Abnutzung Unzul ngliche Durchflussleistung Leckage von Wasser Falls eines der oben genannten Anzeic...

Page 32: ...r alles andere au erhalb unserer Kontrolle WIR BERNEHMEN KEINE GEW HRLEISTUNG WEDER AUSDR CKLICH NOCH STILLSCHWEIGEND DIE NICHT IN DIESER GEW HRLEISTUNGSERKL RUNG BER CKSICHTIGT IST UND WIR LEHNEN JED...

Page 33: ...VDC 11 VDC 14 VDC 24 VDC 22 VDC 28 VDC 12 VDC 10 AWG 24 VDC 12 AWG 12 VDC 20 A 24 VDC 10 A 100 ms 50 A 12 V 15 0 A 3 0 A 24 V 7 5 A 1 5 A 12 V 3 0 10 0 A 0 7 A 24 V 2 5 A 0 4 A 12 V 11 5 V 24 V 23 V 1...

Page 34: ...32 Severe Duty Severe Duty Akron Brass Severe Duty Severe Duty Akron Brass 1 Akron Brass Akron Brass Akron Brass 12 V 24 V Severe Duty Severe Duty Severe Duty Severe Duty...

Page 35: ...33 1 2 1 2 NH 2 1 2 NPT 02 14 1 2 13 9 16 14 3 16 90 65 90 20...

Page 36: ...34 6 375 cm 2 5 NPT 4 90 12 mm 1 2 4 90 65 4 2 90fl 320fl 1 20fl 65fl 90fl 90fl 1 8 8 90fl 320fl 1 20fl 65fl 90fl 90fl 1 8 8...

Page 37: ...4 5 mm 0 177 in 8 M4 2 M6 X 1 0 Universal II 3 Universal II 2 1 4 Universal II Universal II 2 2 8 21 32 REF 4 23 32 REF 3 3 16 REF 8 031 3 228 0 748 REF 315 REF 1 06 08 08 1 04 1 M6 x 1 0 BRASS 4 8 M4...

Page 38: ...5 26 27 28 29 Pin N H Bridge Pin P Axis 4 READ OPERATING INSTRUCTIONS BEFORE USE EFERENCE ONLY AND SHOULD NOT THE GRAPHICS STRATOR FILE TO PRODUCE EEN GRAPHICS MATERIAL 0 010 POLYCARBONATE WITH 3M 947...

Page 39: ...6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Pin 13 Switch Input 1 Pin 14 Switch Input 2 Pin 15 Switch Input 3 Pin 16 Switch Input 4 Pin 17 Switch Input 5 Pin 18 Switch Input 6...

Page 40: ...ersal II 4 3 4 Universal II LED 3 1 4 LED J1 7 721582 7 LED 1 1 LED 1 2 LED 1 3 LED 1 Universal II LED LED LED LED LED 3491 3491 1 1 1 1 1 2 1 3 1 4 1 7 1 7 1 8 1 9 1 9 2 1 2 2 2 3 2 4 CAFS 2 5 2 5 CA...

Page 41: ...39 1 F LED LED LED J1 7 2 A LED 1 1 1 2 1 7 1 8 2 1 54 C 130 F 32 C 25 F 2 1 2 19 41 3 4 3 5 6 7 HDPE 2 1 2 2 3 3 5 16 4 5 44 4 O 43 45 6 7 2 3 8 Akron Brass...

Page 42: ...531 7335 akronbrass com Akron Brass 5 Akron Brass Akron Brass Akron Brass 05 18 Akron Brass Company 2018 Akron Brass Company ISO 9001 56 58 57 54 53 9 8 48 45 4 10 51 43 44 44 43 46 48 59 60 5 3 65 66...

Page 43: ...mo del motor Versiones de 12 voltios 15 0 amperios cada uno para los motores de elevaci n y rotaci n 3 0 amperios para el motor de patr n de boquilla Versiones de 24 voltios 7 5 amperios cada uno para...

Page 44: ...debe mantenerse fuera de la Zona de Peligro ubicada delante de la salida del monitor mientras el suministro de agua se encuentre conectado Las velocidades de caudal peligrosas pueden causar lesiones...

Page 45: ...ina 43 FIGURA 1 ROSCA NH DE 6 4 CM 2 1 2 NO PINTAR ESTA ZONA NO PINTAR ROSCA NPT HEMBRA DE 6 4 CM 2 1 2 02 14 1 2 13 9 16 14 3 16 MOVIMIENTO DE ELEVACI N 90 65 EST NDAR EL CLIENTE PUEDE CAMBIARLO A 90...

Page 46: ...elevaci n establece el l mite superior de la elevaci n El monitor se env a con topes de elevaci n a 90 por sobre la l nea horizontal y 65 por debajo de la l nea El resto de las posiciones verticales...

Page 47: ...rmitirle al juego de cables del monitor la suficiente holgura para realizar su recorrido completo Las dimensiones generales de la caja l gica y del orificio de montaje se muestran en la Figura 2 1 4 M...

Page 48: ...O www akronbrass com A B C D E F G H J K L M N P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Pin N H Bridge Pin P Axis 4 READ OPERATING INSTRUCTIONS BEFORE USE EFEREN...

Page 49: ...r Si otro controlador se utiliz para plegar el monitor otra funci n como subir bajar o izquierda derecha se puede usar para quitar el monitor de la posici n plegar Simplemente mantenga presionado el i...

Page 50: ...nar nuevamente el bot n el l mite suave izquierdo C DIGO DE LED 1 2 est listo para su programaci n Al configurar el l mite suave izquierdo y presionar el interruptor de niebla se proceder autom ticame...

Page 51: ...perar Desgaste excesivo Desempe o deficiente en la descarga Fugas de agua En el caso de observar alguna de las situaciones mencionadas anteriormente un t cnico calificado deber sacar de servicio el mo...

Page 52: ...entrega del producto da os incumplimiento de nuestras instrucciones o recomendaciones o cualquier otra causa que est fuera de nuestro control NO OTORGAMOS NINGUNA GARANT A EXPL CITA O IMPL CITA QUE NO...

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