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AIS Aloft 120 Manual Download Page 31

Aloft 120 - 2019

www.ais-inc.com

P-INSALOFT120V2 Revision 03.07.2019

31

Twist plate

Hex cap screw
¼-

20 x 5/8” long 

3/16” hex drive
black, x2

Double Bench Cross Brace

sizes 54-96 only

Notes:
•

Secure left and right cross braces to spine 
beam on both ends using twist plates and  
¼-

20 x 5/8” long hex cap screws.

•

Worksurfaces not shown here for clarity.

•

Install left and right cross braces on bench 
sizes 54 

– 96 only.

Summary of Contents for Aloft 120

Page 1: ...ing is used by or near children invalids or disabled persons Use this furnishing only for its intended use as described in these instructions Do not use attachments not recommended by the manufacturer Never operate this furnishing if it has a damaged cord or plug if it is not working properly if it has been dropped or damaged or dropped into water Keep the cord away from heated surfaces Never oper...

Page 2: ... for use on a circuit having a nominal rating more than 120 volts and is factory equipped with specific electric plug to permit connection to a proper electric circuit Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with this product 2 ...

Page 3: ...lver Used to assemble electrical covers Pan head machine screw 10 32 x 1 2 long with 2 Phillips drive silver Used on spine screens to attach base support brackets Flat head machine screw 10 32 x 1 2 long with 2 Phillips drive silver Used on territory screens to attach base support brackets Pan head machine screw 8 32 x 1 4 long with 2 Phillips drive silver Used with acorn nuts to attach powerpole ...

Page 4: ...20 2019 www ais inc com Revision Log Date Page No Description of change Name 2 11 19 1 49 Released S Powers 3 7 19 49 54 Added modesty and end panel instructions S Powers P INSALOFT120V2 Revision 03 07 2019 4 ...

Page 5: ...eight Assembly P INSALOFT120V2 Revision 03 07 2019 5 Note Installation instructions for Fixed Height Leg and Motorized Leg are the same Images on the following pages are showing installation of a Motorized Leg Fixed Height Leg Motorized Leg ...

Page 6: ...tips DO NOT protrude past inside wall of collars Set screws face in for end legs Motorized Crank or Fixed Height Leg right leg shown Set screws face out for center leg Motor housing cords face up Slide compression collar over base column to top set screws facing as shown Be careful not to scratch base columns P INSALOFT120V2 Revision 03 07 2019 6 Right leg Left leg ...

Page 7: ...t single foot to columns using 4 button head hex socket M6X1X 14mm End Leg left shown Center Leg End Foot Center Foot Single Bench Base Assembly P INSALOFT120V2 Revision 03 07 2019 7 Right Leg Center Leg Left Leg Assemble feet to columns so that set screws in the collar are facing as shown ...

Page 8: ...on 03 07 2019 8 METRIC M6 X 1 X 14mm Black for dark colors Silver for light colors 4 places Tighten fully End Cantilever Single Bench Base Assembly METRIC M6 X 1 X 14mm Black for dark colors Silver for light colors 4 places Tighten fully Center Cantilever ...

Page 9: ...angled lip on spine beam arm assembly rests on outer column top Slide collar over arm plate and align set screws in collar with alignment holes in plate Bottom of collar should be flush with bottom of arm plate P INSALOFT120V2 Revision 03 07 2019 9 Slide collar down Single Spine Beam Arm Position arm assembly down onto column ...

Page 10: ...ssembly down onto column Be sure angled lip on spine beam arm assembly rests on outer column top Slide collar over arm plate and align set screws in collar with alignment holes in plate Tighten set screws clamping arm to columns Bottom of collar should be flush with bottom of arm plate P INSALOFT120V2 Revision 03 07 2019 10 ...

Page 11: ... on Compression Collar Make sure set screw tips DO NOT protrude past inside wall of collars Slide compression collars over base columns to top set screws facing as shown Be careful not to scratch base columns Set screws face in Motor housing cords face up Motorized Crank or Fixed Height Leg P INSALOFT120V2 Revision 03 07 2019 11 ...

Page 12: ...ais inc com Double Triple Bench Base Assembly P INSALOFT120V2 Revision 03 07 2019 12 Insert Elevator Bolt 3 8 16 x 1 5 zinc plated 2 places Bolt double foot to base columns using M6 X 1 X 10mm 4 places Set screws face in ...

Page 13: ...ple Bench Base Assembly End Cantilever METRIC M6 X 1 X 14mm Black for dark colors Silver for light colors 4 places Tighten fully Center Cantilever METRIC M6 X 1 X 14mm Black for dark colors Silver for light colors 4 places Tighten fully Note Center leg assembly same as single bench ...

Page 14: ...ly rests on outer column top on both columns Slide collar over arm plate and align set screws in collar with alignment holes in plate Bottom of collar should be flush with bottom of arm plate P INSALOFT120V2 Revision 03 07 2019 14 Slide collars down Slide arm assembly down in between columns Double Bench Arm ...

Page 15: ...h thread cutting tip 1 per outlet in bottom hole Outlet port locations Outlet port locations Insert numbered outlets per plan engaging left or right as shown Then screw outlets to powerway to secure Note Overlap flanges such that small holes are behind big holes Pan head machine screw 8 32 x 3 8 long thread rolling tip 8 places 15 P INSALOFT120V2 Revision 03 07 2019 ...

Page 16: ... www ais inc com Wire Basket Installation 20 x 5 8 L hex cap screw 4 places Tighten fully Center wire basket left to right on spine beam Twist plate 36w 96w spine beam assembly 16 P INSALOFT120V2 Revision 03 07 2019 ...

Page 17: ...loft 120 2019 www ais inc com Single Bench Spine Beam Assembly Twist plate P INSALOFT120V2 Revision 03 07 2019 17 Hex cap screw 20 x 5 8 long 3 16 hex drive black x4 1 1 2 Center Leg Left Leg Spine Beam ...

Page 18: ...120 2019 www ais inc com P INSALOFT120V2 Revision 03 07 2019 18 Bracket Hex cap machine screw 20 x 5 8 long with 3 16 hex drive black 2 places DO NOT FULLY TIGHTEN Twist plate Single Bench Spine Beam Assembly ...

Page 19: ...LOFT120V2 Revision 03 07 2019 19 Hex cap screw 20 x 5 8 long 3 16 hex drive black x2 DO NOT FULLY TIGHTEN Right Leg Spine Beam 1 1 2 Twist plate Hex cap screw 20 x 5 8 long 3 16 hex drive black x2 Single Bench Spine Beam Assembly 5 16 Gap ...

Page 20: ...120 2019 www ais inc com Spine Beam Double Bench Spine Beam Assembly Twist plate P INSALOFT120V2 Revision 03 07 2019 20 Hex cap screw 20 x 5 8 long 3 16 hex drive black x8 1 1 2 Center Leg Left Leg Double Leg ...

Page 21: ...019 www ais inc com P INSALOFT120V2 Revision 03 07 2019 21 Bracket Hex cap machine screw 20 x 5 8 long with 3 16 hex drive black 4 places DO NOT FULLY TIGHTEN Twist plate Double Bench Spine Beam Assembly 5 16 Gap ...

Page 22: ...Aloft 120 2019 www ais inc com P INSALOFT120V2 Revision 03 07 2019 22 Double Bench Spine Beam Assembly Twist plate Hex cap screw 20 x 5 8 long 3 16 hex drive black x4 1 1 2 5 16 Gap ...

Page 23: ... inc com P INSALOFT120V2 Revision 03 07 2019 23 Triple Bench Spine Beam Assembly 1 1 2 Hex cap machine screw 20 x 5 8 long with 3 16 hex drive black 4 places Twist plate Twist plate Double Leg x3 Center Leg X3 Spine Beam x3 ...

Page 24: ...nc com Spine Beam Assembly Double Triple Bench Bracket Twist plate Bracket Hex cap machine screw 20 x 5 8 long with 3 16 hex drive black 6 places DO NOT FULLY TIGHTEN P INSALOFT120V2 Revision 03 07 2019 24 5 16 Gap Twist plate ...

Page 25: ...embly Single Bench Top Cap Top Cap for single bench Flat head sheet metal screw 8 x 1 2 long with 2 philips drive 3 places P INSALOFT120V2 Revision 03 07 2019 25 Note Once Top Cap is installed FULLY TIGHTEN 20 Hex Cap Screws to Spine Beam Bracket ...

Page 26: ...ple Bench Top Cap Top Cap for double bench Flat head sheet metal screw 8 x 1 2 long with 2 philips drive 3 places P INSALOFT120V2 Revision 03 07 2019 26 Top Cap for triple bench Note Once Top Cap is installed FULLY TIGHTEN 20 Hex Cap Screws to Spine Beam Bracket ...

Page 27: ...2019 www ais inc com Worksurface Installation 1 inch space from spine beam to worksurface 1 inch Top View Flat head wood screw 9 x 7 8 long with 2 Phillips drive silver x 34 P INSALOFT120V2 Revision 03 07 2019 27 ...

Page 28: ...race sizes 54 96 only Cross Brace Left Cross Brace Right 20 x 5 8 Hex Cap Screw 4 places 20 Hex Nut 4 places Notes Install Cross Braces after worksurfaces have been installed Worksurfaces and spine beams not shown here for clarity Install left and right cross braces on bench sizes 54 96 only ...

Page 29: ... x 5 8 long 3 16 hex drive black x2 Single Bench Cross Brace sizes 54 96 only Notes Secure left and right cross braces to spine beam on both ends using twist plates and 20 x 5 8 long hex cap screws Worksurfaces not shown here for clarity Install left and right cross braces on bench sizes 54 96 only ...

Page 30: ...race sizes 54 96 only Notes Install Cross Braces after worksurfaces have been installed Worksurfaces and spine beams not shown here for clarity Install left and right cross braces on bench sizes 54 96 only Cross Brace Left Cross Brace Right 20 x 5 8 Hex Cap Screw 4 places 20 Hex Nut 4 places ...

Page 31: ... x 5 8 long 3 16 hex drive black x2 Double Bench Cross Brace sizes 54 96 only Notes Secure left and right cross braces to spine beam on both ends using twist plates and 20 x 5 8 long hex cap screws Worksurfaces not shown here for clarity Install left and right cross braces on bench sizes 54 96 only ...

Page 32: ...32 Flat head wood screw 9 x 7 8 long with 2 Phillips drive silver Trough 2 places Length Bench width 16 Mount trough so that this opening is on spine beam side Align this edge with Cantilever edge so that the trough is off centered from the worksurface Trough Assembly ...

Page 33: ...t twist plate into spine beams as shown and fully tighten 4 screws 20 x 5 8 long Socket Head Screw 4 places fully tighten 3 16 Hex drive Black Twist plate OX TP Powered benches MUST be bolted together as shown to meet National Electric Codes P INSALOFT120V2 Revision 03 07 2019 33 ...

Page 34: ...Aloft 120 2019 www ais inc com Locking clip on powerway MUST be present and engaged behind wedges on jumper Jumper Installation 34 P INSALOFT120V2 Revision 03 07 2019 ...

Page 35: ...Aloft 120 2019 www ais inc com 3 Input Control Box Motor Controller Installation P INSALOFT120V2 Revision 03 07 2019 35 10 x 7 8 long Pan head screw 2 Philips drive 2 places ...

Page 36: ...tor Controller Installation Connect Leg 1 to Port M1 Use 1 3m extension cable Connect Leg 2 to Port M2 36 48W use 1 3m extension cable 54 60W use 2 3m extension cable Connect Center Leg to Port M3 P INSALOFT120V2 Revision 03 07 2019 36 ...

Page 37: ...019 www ais inc com Hand Switch Installation Programmable Hand Switch 6 x 1 2 long Pan Head Screw 2 Philips drive 4 places P INSALOFT120V2 Revision 03 07 2019 37 Plug Hand Switch into Port HS Aloft 2019 Aloft 2018 ...

Page 38: ...Aloft 120 2019 www ais inc com Wire Manager Installation P INSALOFT120V2 Revision 03 07 2019 38 6 x Flat Head Screw To bottom of Work Surface 2 places Zip Tie wire manager to Wire Basket ...

Page 39: ...ww ais inc com Power Cord Installation P INSALOFT120V2 Revision 03 07 2019 39 Connect Power Cord to Outlet Connect Power Cord to Electrical Junction Box Run Power Cord Through Wire Manager Troughs not shown for clarity ...

Page 40: ...Aloft 120 2019 www ais inc com 40 Territory Screen Assembly Handed Screen Assembly Right Hand Shown 10 32 x 5 inch Flat Head Machine Screw 4 Places 40 P INSALOFT120V2 Revision 03 07 2019 ...

Page 41: ... Glass Territory Screen Assembly Handed Glass Screen Rail Assembly Right Hand Shown 10 32 x 5 16 Flat Head Machine Screw 4 Places Bracket Bracket Screw must not protrude beyond rail inner surface 41 P INSALOFT120V2 Revision 03 07 2019 ...

Page 42: ...crews 3 places tightening to polycarbonate spacers Check to insure set screw is not touching the glass surface and is flush or below the rail surface see image below Glass screen should be secure to rail with no wobble Flush surface required Glass Territory Screen Assembly Polycarbonate Spacer 3 places Set Screw 28 x 3 places Glass Territory Screen Installation 42 P INSALOFT120V2 Revision 03 07 20...

Page 43: ...ted DO NOT break tabs End Cap Installation Rail Cover Installation End Cap 2 places If necessary shave excess paint on tabs to insure end cap is properly seated Rail Cover Insure Rail Cover is properly seated Snap rail cover down onto rail from above using block of wood with soft mallet 43 P INSALOFT120V2 Revision 03 07 2019 ...

Page 44: ...Aloft 120 2019 www ais inc com 44 Left or Right Screen Install same for glass or framed Flat Head Wood Screw 9 x 7 8 long Phillips Drive 2 silver 10 places 44 P INSALOFT120V2 Revision 03 07 2019 ...

Page 45: ...d machine screw No 2 Philips drive Stainless steel 4 Places 10 32 x 3 16 Cap Nut Black 4 Places Must be bolted Do not use worksurface screws Channel Mount Use channel mount to locate and drill 0 20 diameter holes through worksurface in 10 places 45 P INSALOFT120V2 Revision 03 07 2019 ...

Page 46: ...side directly behind the set screw holes Install set screws 3 places tightening to polycarbonate spacers Check to insure set screw is not touching the glass surface and is flush or below the rail surface see image below Glass screen should be secure to rail with no wobble Set Screw 28 x 3 places Polycarbonate Spacer 3 places Install Glass into Channel Mount 46 P INSALOFT120V2 Revision 03 07 2019 ...

Page 47: ... with soft mallet Rail Cover Insure Rail Cover is properly seated Rail Cover Installation If necessary shave excess paint on tabs to insure end cap is properly seated Tap gently using soft mallet until end cap is properly seated DO NOT break tabs End Cap 2 places End Cap Installation 47 P INSALOFT120V2 Revision 03 07 2019 ...

Page 48: ...ve Stainless steel 4 Places Drill 0 20 diameter holes through worksurface in 4 places 48 P INSALOFT120V2 Revision 03 07 2019 When both territory and spine screens are required attach territory screen first Then install spine screen using through holes in territory screen bracket 7 8 5 16 Back of surface Side of surface ...

Page 49: ...n 9 16 from modesty to spine beam end cap modesty FLUSH to spine beam Top View Position modesty as shown when end panels are required Top View Position modesty as shown when ganging benches or when no end panels are required or Flat Head Wood Screw 9 x 7 8 long Phillips Drive 2 silver 8 places Modesty 1 ...

Page 50: ...Aloft 120 2019 www ais inc com P INSALOFT120V2 Revision 03 07 2019 50 Single Bench Modesty Installation Modesty Cover Flat Head Wood Screw 9 x 7 8 long Phillips Drive 2 silver 4 places ...

Page 51: ...m P INSALOFT120V2 Revision 03 07 2019 51 Single Bench Modesty Installation Modesty 2 Flat Head Wood Screw 9 x 7 8 long Phillips Drive 2 silver 8 places Hex cap screw 20 x 5 8 long 3 16 hex drive black x2 Modesty Bracket Twist Plate ...

Page 52: ...n 9 16 from modesty to spine beam end cap modesty FLUSH to spine beam Top View Position modesty as shown when end panels are required Top View Position modesty as shown when ganging benches or when no end panels are required or Flat Head Wood Screw 9 x 7 8 long Phillips Drive 2 silver 8 places Modesty 1 ...

Page 53: ... Flat Head Wood Screw 9 x 7 8 long Phillips Drive 2 silver 8 places Hex cap screw 20 x 5 8 long 3 16 hex drive black x2 Modesty Bracket Double Bench Modesty Installation Twist Plate 120 Double Bench Modesty Bracket Flat Head Wood Screw 9 x 7 8 long Phillips Drive 2 silver 2 places ...

Page 54: ...Aloft 120 2019 www ais inc com P INSALOFT120V2 Revision 03 07 2019 54 End Panel Installation End Panel Hex cap screw 20 x 5 8 long 3 16 hex drive black x4 20 Nut 4 places ...

Page 55: ...Aloft 120 2019 www ais inc com P INSALOFT120V2 Revision 03 07 2019 55 SAVE THESE INSTRUCTIONS ...

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