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Marvair ComPac AVHDA I&O Manual 03/2019 Rev.3

MODEL

Unit Weight

Shipping Weight

Shipping Dimensions

Height

Width

Depth

LBS

KG

LBS

KG

Inches

MM

Inches

MM

Inches

MM

AVHDA90

1,160

527.3

1,285

584.1

98

2,489

56

1,422

48

1,219

Table 8. Shipping Weights & Dimensions

1.5  General Operation

Hot Gas By-Pass

Normally used in specialty applications (i.e Magnetic Resonance Imaging (MRI) buildings) to prevent 

magnetic voltage disturbance caused by cycling. This technology is applied in this product to extend 

the operation envelope for the compressor to 20º F (-6.6ºC). Combined with a condenser low ambient 

Fan Cycle feature, compressor operation can be extended to 0º F (-17.8ºC). During Hot Gas operation 

mode, system performance will be reduced. If product operation is in mild outdoor ambient conditions, 

the installed shut-off ball valve may be closed, thus disabling the Hot Gas By-Pass feature.

Refrigerant Cycle (Cooling Mode)

The air conditioners use R-410A refrigerant in a conventional vapor-compression refrigeration cycle to 

transfer heat from air in an enclosed space to the outside. A motorized impeller assembly blows indoor 

air across the evaporator. Cold liquid refrigerant passing through the evaporator is boiled into gas by 

heat removed from the air. The warmed refrigerant gas enters the compressor where its temperature 

and pressure are increased. The hot refrigerant gas condenses to liquid as heat is transferred to outdoor 

air drawn across the condenser by the condenser fan. Liquid refrigerant is metered with a thermal 

expansion valve (TXV) into the evaporator to repeat the cycle.

AVHDA (Dual Compressor) Units:

 The AVHDA is factory wired for maximum cooling utilizing both 

compressors. If 2 stage compressor operation is desired, the factory installed jumper between terminals 

1 and 2 of the low voltage terminal strip must be removed. The 1st stage cooling input is terminal 1 of 

the low voltage terminal strip and the 2nd stage cooling input is terminal 2 of the low voltage terminal 

strip. The thermostat must be programmed for 2 stage cooling operation when 2 stage compressor 

operation is desired.

Heating Mode

A wall-mounted thermostat controls the heating cycle of models which incorporate resistance heating 

elements. On a call for heat, the thermostat closes the heat relay to energize the indoor fan and the 

resistance elements. 

1.6  Electronic Control Board Mode of Operation

Normal

24 VAC power must be continuously applied to “R” and “C”. Upon a call for cooling “Y” and with the 

high pressure switch (HPS) closed, the compressor will be energized. (Note: See the delay on make 

feature.) The compressor will remain energized during the 3 minute timed low pressure by-pass cycle. If 

the low pressure switch (LPS) is open after the 3 minute by-pass cycle, the compressor will de-energize. 

Lock-out

If either of the fault conditions (LPS or HPS) occurs twice during the same call for cooling, the control 

board will enter into and indicate the lockout mode. In the lockout mode, the compressor is turned off. 

If there is a call for indoor air flow “G”, the blower remains energized, the alarm output is energized and 

the status LED will blink to indicate which fault has occurred. When the lockout condition is cleared, the 

unit will reset if the demand for the thermostat is removed or when the power is reset. With the control 

board, the user can now have either normally closed or normally open remote alarm dry contacts. The 

air conditioners are factory wired to be normally open. 

Summary of Contents for Marvair ComPac II AVHDA90

Page 1: ...eatures which may not be included on the unit being installed Refer to the unit data label or Model Identification to determine which features and options this unit is equipped with INSTALLER Affix th...

Page 2: ...T the UNIT UPRIGHT Laying it down on its side may cause oil to leave the compressor and breakage or damage to other components 3 TURN ELECTRICAL POWER OFF AT THE breaker or fuse box BEFORE installing...

Page 3: ...the building adjacent to the thermostat END USER Retain these instructions for future reference Table of Contents Chapter 1 Air Conditioner Description Specifications 1 1 General Description 5 1 2 Mo...

Page 4: ...Figure 4a Thermostat Connection Diagram 19 Figure 4b CommStat 3 Wiring Detail 19 Tables Table 1 AVHDA Efficiency and Capacity Ratings at ANSI AHRI Standard 390 6 Table 2 Sensible Capacities Single Co...

Page 5: ...sible for service beneath external panels All units have internal disconnects Depending upon state and local code requirements this feature may eliminate the need for an external breaker or disconnect...

Page 6: ...5 100 38 105 41 110 43 115 46 120 49 125 52 79 66 BTUH 73 746 72 487 71 203 69 958 68 689 67 427 66 204 64 956 64 351 63 780 63 209 75 61 77 983 76 678 75 416 74 126 72 843 71 567 70 298 69 071 68 443...

Page 7: ...ired for maximum cooling utilizing both compressors If 2 stage compressor operation is desired the factory installed jumper between terminals 1 and 2 of the low voltage terminal strip must be removed...

Page 8: ...LED Indicator Lights COLOR TYPE STATUS DESCRIPTION Green Power Contstant On 24 VAC power has been applied Red Status Contstant On Normal operation Red Status 1 Blink High pressure switch has opened t...

Page 9: ...e coated Note Cooling capacity may be reduced by up to 5 on units with coated coils Cabinet Color and Material The air conditioners are available in two standard cabinet colors the standard grey with...

Page 10: ...10 Marvair ComPac AVHDA I O Manual 03 2019 Rev 3 Figure 1 Typical Electrical Schematic for Units with Two Compressors...

Page 11: ...start the compressor after 24 hours 3 If the compressor will not start makes excessive noise or will not pump return the unit to the freight carrier 2 2 Installation Requirements General 1 Inspect un...

Page 12: ...24 inches 61 cm 120 inches 305 cm Table 9 Minimum Clearances 6 Codes Make sure your installation conforms to all applicable electrical plumbing building and municipal codes Some codes may limit insta...

Page 13: ...uilding must take in to account all of these factors and follow best industry practices to provide a safe and secure attachment to the building Mounting bolts for unit mounting flanges The length need...

Page 14: ...installing duct work The duct system must be engineered to insure sufficient air flow through the unit to prevent over heating of the heater element This includes proper supply duct sizing sufficient...

Page 15: ...side of the unit Drill a one inch hole in the shelter wall to match this opening Allow sufficient clearance to run 3 4 conduit through the hole and to the unit 2 Lift the unit into position using an...

Page 16: ...may incorporate an internal crankcase heater for compressor protection The crankcase heater must be energized for at least 24 hours prior to starting the compressor Scrollcompressors likeseveralothert...

Page 17: ...taneously The panel should ONLY be opened by using the two hinges on the left side OR the two hinges on the right side High Voltage Wiring The power supply should have the proper voltage phase and amp...

Page 18: ...uctor Class 2 thermostat wire from the air conditioners into the thermostat subbase assembly See Figure 4a for connections to various thermostats 2 Mount the thermostat on the wall of the shelter The...

Page 19: ...19 Marvair ComPac AVHDA I O Manual 03 2019 Rev 3 Figure 4a Thermostat Connection Diagram Figure 4b CommStat 3 Wiring Diagram...

Page 20: ...mpressor to start 5 To stop cooling slowly raise the thermostat cooling set point to a temperature higher than the ambient If the unit fails to operate refer to the troubleshooting information in Chap...

Page 21: ...and good judgement when servicing the air conditioner Use only safe and proven service techniques Use refrigeration goggles when servicing the refrigeration circuit WARNING The refrigerant circuit has...

Page 22: ...sor troubleshooting section E Water on floor near unit 1 Obstruction in condensate line 2 Obstruction or leak in condensate pan 3 Unit is not level 1 Check for clog or restriction 2 Check pan for lea...

Page 23: ...icates the lockout fault The control board will enter into and indicate lockout if either of the fault conditions LPS or HPS occur twice The compressor contactor must be closed before the first fault...

Page 24: ...or from the return grille on the inside of the building Evaporator If the evaporator becomes clogged or dirty it may be cleaned by careful vacuuming or with a com mercial evaporator cleaning spray DO...

Page 25: ...r this warranty Airxcel Commercial Group will honor its warranty and furnish the required replacement part All costs for shipment and risk of loss during shipment of the product toAirxcel Commercial G...

Page 26: ...______ Address ________________________________________State________________________ City ___________________________________________ Marvair Air conditioner Model No _________________________________...

Page 27: ...L2_______V L1 L3 ________V L2 L3______V L1 L2 L1 L3 L2 L3 3 Avg Voltage _______________ Max Deviation from avg voltage ______________volts Voltage imbalance 100 x Max Deviation avg Voltage ___________...

Page 28: ...WB Temp ________ ________ Heater Contactor Amps L1 ________ ________ Heater Contactor Amps L2 ________ ________ Heater Contactor Amps L3 ________ ________ E Cooling Mode Check Record Refrigerant Press...

Page 29: ..._________________________________________________________________________ _________________________________________________________________________ ____________________________________________________...

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