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Classic HVPA & HVPSA M&S 8.09-1 

15700 - 22 

HVAC Equipment

Thermostatic Expansion Valves (cont’d) 

Problem/Symptom

Likely Cause(s)

Correction

Compressor flood back 

upon start-up

.

Any of the causes listed under 
symptoms of problem 2.

1.

Any of the solutions listed under  
solutions of problem 2.

1.

Superheat is low to  
normal with low  
suction pressure.

Unequal evaporator circuit 

 

loading. 
 

Low load or air flow entering 

evaporator coil.

1.

2.

Ensure air flow is equally distributed 

through evaporator. 
Ensure proper piston. 
Check for blocked distributor tubes.
Ensure blower is moving proper air CFM. 

Remove/correct any air flow restriction.

1.

2.

Superheat and  
suction pressure  

fluctuate (valve is 

 

hunting)

Expansion valve is oversized.
Sensing bulb is affected by liq-
uid refrigerant or refrigerant oil 

flowing through suction line.
Unequal refrigerant flow through 

evaporator circuits. 
 

Improper superheat adjust-
ment (only possible with TXV 
having superheat adjustment.
Moisture freezing and partially 
blocking TXV.

1.

2.

3.

4.

5.

Install correct TXV.
Relocate sensing bulb in another position 
around the circumference of the suction 
line.
Ensure proper distributor piston is  
inserted. 
Ensure sensing bulb is located properly. 
Check for block distributor tubes.
Replace TXV or adjust superheat. 
 

Recover refrigerant, change filter drier, 

evacuate system and recharge.

1.

2.

3.

4.

5.

Valve does not regulate 
at all.

External equalizer line not con-
nected or line plugged in.
Sensing bulb lost its operating 
charge.
Valve body damaged during 
soldering or by improper instal-
lation.

1.

2.

3.

Connect equalizer line in proper location, 
or remove any blockage.
Replace TXV.
Replace TXV.

1.

2.

3.

Summary of Contents for Marvair Classic HVPA24HP

Page 1: ...rained professional HVAC service person Due to continuous product improvement use only the current issue of this manual The latest version can be downloaded from the Marvair website www marvair com Cl...

Page 2: ...EAT PUMP TABLE OF CONTENTS Chapter Description Page 1 1 General Description 3 1 2 Model Identification 4 2 1 Start up Instructions 5 2 2 Ventilation System Calibration 7 3 1 Electrical 9 4 1 Maintenan...

Page 3: ...ion systems operate when there is a call for cooling or heating or independently to provide fresh air Note that with the manual motorized fresh air vent and the power vent options if the compressor is...

Page 4: ...ering system is shown below The model identification number is on the data label The data label is at the bottom of the of left side panel IMPORTANT WHEN CLASSIC SYSTEMS ARE INSTALLED MODEL NUMBER AND...

Page 5: ...the thermostats system switch to Cool or Auto position Nothing should operate at this time 4 Set the time delay in the control box to three minutes Note that time delay is an option on some Classic u...

Page 6: ...e low enthalpy conditions causing the economizer damper to open Alternately when outdoor conditions are lower than the set point a source of heat such as a hair dryer can be directed on the air temper...

Page 7: ...sure the quantity of the return air from the room Subtract the return air from the supply air The difference is the amount of fresh air c Loosen the set screw that holds the collar onto the rod connec...

Page 8: ...entage of C A and B must equal 100 Measure the temperature of the indoor return air Multiply the temperature of the indoor air by B d Calculate what the Tmix should be with the desired quantity of out...

Page 9: ...coil the cabinet and condensate drains should be serviced as described below Also at this time the heat pump should be operated in the cooling and heating cycles as described in Chapter 3 Start Up In...

Page 10: ...itial field start up of the system Verification of proper rotation is made by observing that the suction pressure drops and the discharge pressure rises when the compressor is energized An alternate m...

Page 11: ...ssic uses a thermal expansion valve on the indoor cooling circuit and a fixed orifice on the outdoor heating circuit H Reversing Valve The reversing valve reverses the refrigerant s direction of flow...

Page 12: ...ped with an exhaust fan air speed control which controls the ventilation exhaust blower independently of the fresh air intake blower Demand Control Ventilation A field or factory installed carbon diox...

Page 13: ...k NO Voltage on Compressor Side of Contactor YES NO Run Capacitor Voltage on Line Side of Contactor Compressor Internal Overload Open NO YES Compressor Winding Open Circuit Breakers or Fuses Open Comp...

Page 14: ...door Coil Overcharge Inoperative Compressor Valves Inadequate Indoor Air Flow Recirculation of Outdoor Air Outdoor Check Valve Closed Inoperative Indoor Blower Non condensibles Restricted Indoor Meter...

Page 15: ...Metering Device Restricted Outdoor Metering Device Non condensibles Restricted Filter Drier Restriction in System Wrong Indoor Blower Rotation Reversing Valve Failure Closed Indoor Check Valve Inadeq...

Page 16: ...ately 6 to 8 from the compressor 4 Compare the suction line temperature to the saturated temperature 5 The difference between saturated temperature and suction line temperature is the superheat Superh...

Page 17: ...hours for overload to reset If still open replace the compressor Add start kit components 1 2 3 4 Insufficient cooling Improperly sized unit Improper indoor air flow Incorrect refrigerant charge Air n...

Page 18: ...er refrigerant evacuate and recharge 1 2 Gurgle or pulsing noise at expansion device or liquid line Air or non condensibles in sys tem 1 Recover refrigerant evacuate and recharge 1 Service Analyzer Ch...

Page 19: ...it wiring Located in supply air stream Differential setting too close Customer mis use Internal foreign matter Power element failure Valve too small Distributor tube tubes restricted Restricted with f...

Page 20: ...ing 1 Welding scale Nitrogen not used 1 Soldering flux Adding flux before seating copper part way 1 Excess soft solder Wrong solder material 1 Loss of Lubrication Low suction pressure Low charge Refri...

Page 21: ...charge Remove restriction in liquid line Correct the refrigerant charge Remove non condensible gases Use correct TXV Remove external equalizer line restriction Replace with correct valve Replace power...

Page 22: ...ng bulb is affected by liq uid refrigerant or refrigerant oil flowing through suction line Unequal refrigerant flow through evaporator circuits Improper superheat adjust ment only possible with TXV ha...

Page 23: ...r service centers Warranty Policy Information Agreement then fax back to 229 273 5154 Invoices will be paid in accordance with Labor Allowance Guidelines included with this PO Failure to follow these...

Page 24: ...is covered under this warranty Marvair will honor its warranty and furnish the required replacement part All costs for shipment and risk of loss during shipment of the product to Marvair and back to...

Page 25: ...Motor Double Shafted 240 Volt ECM 40087 40081 40081 40081 40090 40090 Blower L H 30050 30090 30090 30090 30090 30090 Blower R H 30055 30092 30092 30092 30092 30092 Blower Wheel Housing 9 7T DD 10 8 D...

Page 26: ...A P 50008 3 0 KVA P 50008 3 0 KVA Contactor Heat 2 Pole 30A 4 to 5 kW 50020 50020 50020 50020 50020 50020 Contactor Heat 3 Pole 40A 6 to 10 kW 50030 50030 50030 50030 50030 50030 Contactor Heat 3 Pole...

Page 27: ...3 70363 Cable Assembly 01511 01511 01511 01511 Power Cable Assembly 01512 01512 01512 01512 Outdoor Motor 40098 40098 40051 40051 HP RPM 1 3 825 1 3 825 1 2 825 1 2 825 Capacitor Outdoor 50240 50240 5...

Page 28: ...P 50007 2 0 KVA P 50008 3 0 KVA P 50008 3 0 KVA Contactor Heat 2 Pole 30A 4 to 5 kW 50020 50020 50020 50020 Contactor Heat 3 Pole 40A 6 to 10 kW 50030 50030 50030 50030 Contactor Heat 3 Pole 30A HPC...

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