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GENERAL INSTALLATION INSTRUCTIONS 

OF AIR CONDITIONERS 

 

1. RECEIVING 

UNIT 

 

Upon receipt, the unit should be carefully examined 
for any damage which may have occurred in transit, 
and such damage should be noted on the carrier’s 
delivery documents. 

 

It is the consignee’s responsibility to make any 
subsequent claims upon the carrier or the respective 
insurance company. 

2. LIFTING UNIT 

 

When slinging the unit care must be taken to prevent 
rope damage to the paintwork or components. In 
particular the drain connections on the indoor unit 
must be avoided. 

3.   LOCATION 

OUTDOOR UNIT 
 

The unit must be installed on a firm level foundation, 
of adequate strength to support its full operating 
weight. Some form of vibration isolation such as 
rubber waffle pads should be installed between the 
unit and the supporting structure. 
3.1  The unit must not be located where it will be 

subjected to heavy downpour and must be 
above ground level in areas that are prone to 
stormwater flooding. 

3.2  It must be high enough to permit good drainage 

of defrost water and allow any heavy ice to fall 
away from the coil during defrost cycle. 

 

Minimum recommended height is 250mm above 
ground level. 

3.3  When locating unit give consideration to, and 

locate unit as remote as possible from 
neighbour’s sleeping areas to minimise noise, 
as heat pump loads are greatest at night time. 

3.4  Where prevailing winter winds are known, it 

possible, position the outdoor coil away from the 
winds to reduce defrost cycle time. 

3.5  If possible, orient the unit outdoor coil towards 

the morning sun. This increases efficiency in 
heating and decreases the solar load on the unit 
in the summer cooling cycle. 

3.6  Service and air flow clearances must be allowed 

as indicated on the unit dimension sheet. If 
should be noted that major service may require 
removal of the top panels. Particular attention 
should be paid to avoiding obstructions to the 
condenser air discharge which may result in 
recirculation of the outdoor air. 

3.7  The standard outdoor fans fitted to the units will 

not accept any resistance to air flow. 
Consequently, should it be necessary to duct 
outdoor air to or from the unit, the ductwork 
system (including entering and leaving 
weatherproof louvres if fitted) must be negligible 
pressure loss. 

3.8  In addition to the service clearances noted on 

the dimension sheet it is essential that provision 
is made for adequate and safe service access. 

 
INDOOR UNIT 

The unit must be installed in a manner adequate in 
strength to support its full operating weight. 

3.9  The unit must be level to provide positive 

drainage of condensate. 

 

3.10 Minimum 

Clearance 

  Wall mounted split systems 

  100mm 

from 

ceiling 

 

 

200mm from LH + RH sides 

  Floor  mounted consoles 

  200mm 

from 

floor 

 

 

200mm from LH + RH sides 

DUCTED SYSTEMS 

3.11  Where building regulations require an auxiliary 

drip tray, it must be located under the unit 
ensuring that the tray is adequately supported 
on a suitable frame. 

3.12  All electrical and ductwork connections to the 

unit must be made via flexible connections to 
prevent transmission of vibration 

3.13 The indoor unit is not weatherproof and 

protection from the weather 

MUST 

be provided 

if it is installed outside. A separate weatherproof 
enclosure is the recommended method of 
weatherproofing. 

3.14  Service clearance of 1 metre is required at the 

blower and motor access panel. 

4. DRAINAGE 

The condensate drain must slope down continually 
from the INDOOR units drain pan. 

DUCTED UNITS ONLY:- 

INDOOR UNIT 
Provision is made for the connection of a condensate 
drain from the indoor section. It is essential that this 
drain is adequately trapped (re. Fig. 1) as the negative 
pressure caused by the unit’s supply air fan, may 
prevent proper drainage resulting in flooding of the unit 
and adjacent area. 
Run condensate drain to a suitable disposal point, 
preferably a stormwater drain. 
Where building regulations demand an auxiliary drip 
tray, this must be located first ensuring the tray is 
adequately supported on timber bearers or a suitable 
frame. 
 
 
 
 
 
 
 
 
 
 
 
OUTDOOR UNIT 
During the heating cycle ice forms on the surface of 
the outdoor coil. This ice is periodically removed during 
the unit’s defrost cycle and fairly large quantities of 
water (melted ice) will be dumped onto the area 
beneath the unit. Where the unit is mounted on a roof 
this should not be a problem. However, where the free 
run off of this water is not acceptable, the supplied 
drain connection must be connected to the unit and 
the drain pipe must slope down continually from the 
unit.

Page 1

Summary of Contents for XLM12RCA

Page 1: ...Service Installation Manual XLM9RCA XLM12RCA XLM14RCA AIR CONDITIONING 20 06 03...

Page 2: ...nance 8 6 Operation Remote Control 9 Dip Switch settings Resetting the Remote 11 7 Onboard LED display Onboard switches 12 8 Control Logic Description 14 Software and Hardware operation Points 14 PCB...

Page 3: ...twork system including entering and leaving weatherproof louvres if fitted must be negligible pressure loss 3 8 In addition to the service clearances noted on the dimension sheet it is essential that...

Page 4: ...unit avoiding hot surfaces such as hot water pipes boiler flues etc 8 2 The refrigerant piping should be as short and straight as possible to obtain the most efficient performance 8 3 All vertical ga...

Page 5: ...chboard using HRC fuses or circuit breakers Low Voltage wiring including sensor wire must be wired using shielded cable and must not be run in conduits with power wiring 240 415 volt as any induced vo...

Page 6: ...diagram Procedure 1 Select minimum acceptable wire size to handle starting current Graph 1 2 Check that wire size from step 1 is adequate for full load current increase size as necessary Graph 2 3 Che...

Page 7: ...Active 240 v A 240 v A 240 v A 240 v N 5 volt 5 volt Outdoor coil defrost sensor 240 Volt supply Power Supply to Indoor Unit E Earth 4 Cores Earth two core sensor wires indoor to outdoor Keep Low Vol...

Page 8: ...ive RV Active Fan Active Power Supply to Outdoor Unit N L E 240 Volt supply 1 E 3 4 5 6 1 E 3 4 5 6 8 9 8 9 Earth Active 1 E 3 4 5 6 No need to wire the outdoor sensor wires Remove 3 Pin Power plugs f...

Page 9: ...is pumping it is operating correctly If it is noisy and not pumping it is running the wrong direction and will fail within minutes Reverse two of the phases to correct the running direction of the com...

Page 10: ...ves or papers over a period of time The surface should be inspected periodically and cleaned down by hosing or steam cleaning as required 5 ELECTRICAL The contact surfaces of relays and contactors sho...

Page 11: ...RC3 SILVER REMOTE CONTROL LOCK Button Page 9...

Page 12: ...F OPERATION FUNCTIONS AND FEATURES Automatically selects heating or cooling mode according to the requirement then controls the temperature in that mode It does not change from cooling to heating or v...

Page 13: ...RC3 Silver MODES OF OPERATION FUNCTIONS AND FEATURES Continued Page 11...

Page 14: ...CONTROL LIGHTS AND FUNCTIONS Page 12...

Page 15: ...r all other units 2 RIGHT DIP SWITCH When looking at the back UP Cooling only units DOWN Heat pump operation RESETTING REMOTE CONTROL The remote control must be reset after changing DIP switches repla...

Page 16: ...p button for 3 secs 5 beeps will sound and the unit will run in cooling with high speed indoor fan for 30 minutes 8 AUTO Mode The Auto mode on these units selects either heating or cooling mode accord...

Page 17: ...ins 5 Fan Speed Change Delay There is a 3 min delay when increasing the indoor fan speed but no delay on decreasing fan speed to avoid the fan speeds changing frequently 6 Relay Delay If all function...

Page 18: ...off Filter LED on Filter LED off Louver motor A and B run to MAX angle IFAN in Mid speed Comp on Comp off OFAN on OFAN off RV on RV off Electrostatic Filter on Electrostatic Filter off Fresh Air on F...

Page 19: ...5 mins and compressor run time in total is 45 mins and compressor runs for 20mins a defrost will be initiated Note 1 If OCT is in default value OCT Fault ignore ICT and compressor run time in total is...

Page 20: ...0 33069 32179 33907 46 4233 4150 4312 1 31392 30554 32183 47 4074 3995 4150 2 29812 29022 30557 48 3923 3847 3995 3 28322 27577 29025 49 3778 3705 3847 4 26916 26213 27579 50 3639 3570 3705 5 25590 24...

Page 21: ...6 83 45 1 527 2 75 2 3 744 6 74 46 1 487 3 3 695 6 65 47 1 447 4 3 646 6 56 48 1 409 5 3 595 6 47 49 1 371 6 3 544 6 38 50 1 334 2 4 7 3 492 6 29 51 1 298 8 3 443 6 19 52 1 263 9 3 388 6 09 53 1 228 1...

Page 22: ...charged or under normal cooling operation on a very high ambient day 40o C Cooling Outdoor Coil Temp Heating Indoor Coil Temp Process of Operation High outdoor coil temperature protection mode and ind...

Page 23: ...Page 21 Notes...

Page 24: ...02 9793 3644 Fax 02 9793 3688 Bankstown Airport 2200 NSW Newcastle Suite 3 19 Darby St Tel 02 4940 4652 Fax 02 4940 4653 Newcastle 2300 NSW QUEENSLAND Unit 9 123 Muriel Ave Tel 07 3392 8113 Fax 07 339...

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