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Troubleshooting 

26

3A0994E

Troubleshooting

Check everything in this Troubleshooting Table before 
you bring the sprayer to a Graco/Airlessco authorized 
service center. 

Problem

Cause

Solution

Power switch is on and sprayer is 
plugged in, but motor does not run, 
and pump does not cycle.

Pressure is set at zero pressure.

Turn pressure control knob clock-
wise to increase pressure setting.

Motor or control is damaged.

Take sprayer to Graco/Airlessco 
authorized service center.

Electric outlet is not providing 
power.

Try a different outlet or plug in 
something that you know is work-
ing to test outlet.

Reset building circuit breaker or 
replace fuse.

Extension cord is damaged.

Replace extension cord. Read 
Grounding and Electric Require-
ments, page 7.

Sprayer electric cord is damaged.

Check for broken insulation or wires. 
Replace electric cord if damaged.

Paint and/or water is frozen or hard-
ened in pump.

Unplug sprayer from outlet. If frozen 
do NOT try to start sprayer until it is 
completely thawed or you may dam-
age the motor, control board and/or 
drivetrain.

Make sure power switch is OFF. 
Place sprayer in a warm area for 
several hours. Then plug in power-
cord and turn sprayer ON. Slowly 
increase pressure setting to see if 
motor will start.

If paint is hardened in sprayer, pump 
packings, valves, drivetrain or pres-
sure switch may need to be 
replaced. Take sprayer to Graco/Air-
lessco authorized service center.

Summary of Contents for AllPro Mustang 2400

Page 1: ...ead all warnings and instructions in this manual Save these instructions SP200 Mustang 2400 Model Use water based or mineral spirit type material only Do not use materials having flash points lower th...

Page 2: ...e of application you must comply with NFPA 33 and OSHA requirements for the use of flammable and combustible materials Model Name Series Dispense Rate gpm lpm Hose Length and Diameter Gun Model Maximu...

Page 3: ...ric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with...

Page 4: ...ge Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Keep spray area well ventilated Keep a...

Page 5: ...Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye prote...

Page 6: ...or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PE...

Page 7: ...h as concrete Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity Grounding the metal pail connect a ground wire to the pail by clamping o...

Page 8: ...th diffuser Drains fluid in system during priming and pressure relief J Prime Spray valve In PRIME position pointing down directs fluid to prime tube In SPRAY position pointing forward directs pressur...

Page 9: ...Component Identification 3A0994E 9 C W B L H G J F U F1 D E X M Q R A S T V V Mustang 2 ASM 500 ti15983a...

Page 10: ...n the PRIME position until you are ready to spray again If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen...

Page 11: ...ater based materials flush the system thoroughly with water When spraying oil based materials flush the sys tem thoroughly with mineral spirits or compatible oil based flushing solvent To spray water...

Page 12: ...er suction tube to paint pail and submerge suction tube in paint 12 Turn power switch ON 13 When you see paint coming out of prime tube a Point gun into waste pail b Unlock gun trigger lock c Pull and...

Page 13: ...the material may need to be thinned Adjust Spray Pressure This sprayer is set up for most airless spraying applica tions Details on tip selection tip wear coat thickness etc are provided on page 15 NO...

Page 14: ...obstruction is cleared engage trigger lock and rotate arrow shaped handle back to SPRAY position Point the arrow shaped handle on the spray tip forward to SPRAY and backward to UNCLOG obstructions To...

Page 15: ...ure you use best tip hole size for that coating and best fan width for that surface Tip Hole Size Tip hole size controls flow rate the amount of paint that comes out of the gun HINTS Use larger tip ho...

Page 16: ...oubled approximate fan width 413 tip has 8 10 in fan width 413 tip has a 0 013 in hole size Last two digits tip hole size in thousands of an inch ti5559a Tip Part No Fan Width 12 in 305 mm from surfac...

Page 17: ...ect spray angle causes an uneven finish Flex wrist to keep gun pointed straight Fanning gun to direct spray at angle causes uneven finish Triggering Gun Pull trigger after starting stroke Release trig...

Page 18: ...ge 20 1 Relieve pressure page 10 2 Remove tip and guard assembly from gun and place in flushing fluid 3 Lift suction tube and prime tube from paint pail Let them drain into paint pail for a while 4 Se...

Page 19: ...out of gun 13 While continuing to trigger gun quickly move gun to redirect spray into waste pail Continue triggering gun into waste pail until flushing fluid dispensed from gun is relatively clear 14...

Page 20: ...re Control knob to the Prime Clean setting 7 Screw power flush attachment to garden hose Close valve 8 Turn on water Open valve Rinse paint off suction tube prime tube and inlet screen 9 Turn lever to...

Page 21: ...While continuing to trigger gun quickly move gun to redirect spray into waste pail Continue triggering gun into waste pail until water coming out of gun is relatively clear 18 Stop triggering gun Enga...

Page 22: ...h a Install closed square end of Insta Clean Fluid Filter c in sprayer b Screw outlet fitting b into sprayer 4 Tighten outlet fitting and reconnect hose a to sprayer Use two wrenches to tighten secure...

Page 23: ...ng solvent Long Term Storage more than 2 days Always circulate PumpLife storage fluid through sys tem after cleaning Water left in sprayer will corrode and damage pump Follow Shutdown and Cleaning pag...

Page 24: ...ound hose wrap bracket 3 Secure a plastic bag around suction tube to catch any drips 4 Store sprayer indoors NOTICE To prevent damage to the sprayer Make sure all water is drained out of sprayer and h...

Page 25: ...may require replace ment after 15 gallons 57 liters or they may last through 60 gallons 227 liters depending on abra siveness of paint Do not spray with worn tip Pump Packings When pump packings wear...

Page 26: ...building circuit breaker or replace fuse Extension cord is damaged Replace extension cord Read Grounding and Electric Require ments page 7 Sprayer electric cord is damaged Check for broken insulation...

Page 27: ...prayer page 20 AutoPrime may need replacement Turn power switch ON and listen for tap in pump If you do not hear tap AutoPrime is damaged Take sprayer to Graco Airlessco autho rized service center Inl...

Page 28: ...obstructed with debris Take sprayer to Graco Airlessco authorized service center Pump check ball is stuck Read Pump does not prime sec tion in Troubleshooting Pump cycles but paint only dribbles or sp...

Page 29: ...clogging a valve Check for worn pump valves a Prime sprayer with paint b Trigger gun momentarily When trigger is released pump should cycle momen tarily and stop If pump con tinues to cycle pump valve...

Page 30: ...me tube System is over pressurizing Take sprayer to Graco Airlessco authorized service center Paint leaks down outside of pump Pump packings are worn Replace pump packings Motor is hot and runs interm...

Page 31: ...eight sprayer only 13 3 lb 6 0 kg Weight sprayer hose and gun 16 5 lb 7 5 kg Dimensions Upright Length 14 5 in 36 8 cm Width 12 4 in 31 5 cm Height 17 9 in 45 5 cm Wetted Parts pump and hose stainless...

Page 32: ...gun 46 lb 21 kg Dimensions Upright Length 20 79 in 60 32 cm Width 15 27 in 44 45 cm Height 36 99 in 92 71 cm Dimensions Folded Length 20 79 in 59 05 cm Width 15 27 in 44 45 cm Height 29 81 in 55 88 c...

Page 33: ...Notes 3A0994E 33 Notes...

Page 34: ...Airlessco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any...

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