AIRLESSCO 3A1186F Manual Download Page 15 | Manualshive

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Maintenance

3A1186F

15

7.

Secure leads with tie strap.

8.

Replace cover on unit. Ensure the leads are not
pinched or damaged in the process of replacing
covers.

ti15392b

Engine - Single Wire Models

TO CLUTCH

PRESSURE

CALIBRATION

ADJUSTMENT

SENSOR

TO CONTROL BOX

TO ENGINE

BLACK

CONTROL BOARD

BLUE

BLUE

BLUE

BLACK

BLACK

Engine - Double Wire Models

TO CLUTCH

PRESSURE

CALIBRATION

ADJUSTMENT

SENSOR

TO ENGINE

BLACK

BLACK

BLUE

BLUE

BLUE

BLACK

CONTROL BOARD

ti14817b

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Summary of Contents for 3A1186F

Page 1: ...e only Airlessco GS800 24F574 16M531 3000 psi 20 7 MPa 207 bar Maximum Working Pressure Related Manuals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Gun Manual 289316 312363 English 312364 Spanish 312365 French 24H289 3A0479 English 3A0480 French 3A0481 Spanish ti16161a ...

Page 2: ...s static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment Do not aim the gun at or spray any perso...

Page 3: ...s injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operat...

Page 4: ...ring loss inhalation of toxic fumes and burns This equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer CALIFORNIA PROPOSITION 65 The engine exhaust from this product contains a chemical known to the State of California to cause cancer birth defects or other reproductive ha...

Page 5: ...lockwise to decrease pressure Prime Pressure PR Relief Valve Primes pump and relieves pressure from gun hose and tip B Prime Pressure PR Relief Valve Open Position Relieves pressure from gun hose and tip and primes the unit when in the open position It is in the Open position when there is a wider gap between valve handle and cam body C Prime Pressure PR Relief Valve Closed Position Pressurizes sy...

Page 6: ...relieving pressure during Step 4 NOTE If you suspect that pressure hasn t been relieved due to damaged Prime Pressure Relief Valve or other reason slowly loosen the tip nut or hose coupling Setup Grounding Always ground the following components Sprayer Connect a ground wire and clamp sup plied to a true earth ground Fluid Hose Use only grounded hoses Spray Gun of Dispensing Valve Grounding is obta...

Page 7: ...rial to water base material flush with mineral spirits followed by soapy water then a clean water flush When flushing with solvents ground pail and gun Flush before changing colors before fluid can dry in the equipment at the end of the day before storing and before repairing equipment Flushing 1 Make sure the gun trigger lock in engaged and there is no spray tip in the gun Refer to the separate i...

Page 8: ...sure Close the prime spray valve 13 Allow the pump to operate until clean solvent comes from the gun 14 Release the trigger and engage the gun trigger lock 15 If you are going to start spraying place the pump or suction tube into the supply container Release the gun trigger lock and trigger the gun into another empty metal container holding a metal part of the gun firmly against the metal pail for...

Page 9: ...or ing then fill the pump and hoses with an oil based solvent such as mineral spirits or Graco or Airlessco Pump Armor For oil base paint flush with mineral spirits For water base paint flush with water then min eral spirits and leave the pump hose and gun filled with mineral spirits Long Term For longer storage use Graco or Airlessco Pump Armor Shut off sprayer Relieve Pressure page 6 and make su...

Page 10: ...machine 3 Remove the connecting rod shield 12 4 Move the piston rod 10 to its lowest position by cycling pump slowly 5 Turn off the motor 6 Disconnect sensor by holding it in place with a 7 8 wrench and unscrewing the swivel with a 11 16 wrench 7 Remove the retaining ring 3 from the connecting rod 13 and slide the sleeve 2 down revealing the connecting rod pin 1 8 Remove the suction tube assembly ...

Page 11: ...luid pump body 9 to the cover assem bly 14 if necessary This will eliminate any bind ing 7 Tighten packing nut clockwise until resistance is felt against the Belleville Springs go 3 4 of a turn more Put five drops of Airlessco Throat Seal Oil in the packing nut 8 Run the machine at full pressure for several min utes Release the pressure by following the Pres sure Relief Procedure and readjust the ...

Page 12: ...tion ball and suc tion retainer 3 Clean all parts and inspect them for wear or dam age replacing parts as needed 4 Clean inside of the fluid pump body 5 Reassemble lower suction valve assembly by plac ing the suction seat O ring suction ball and suction ball guide in the suction nut and screw onto fluid pump body ti16055a 8 9 10 11 12 13 ...

Page 13: ...er 15 and slide over the top of the piston 14 it doesn t matter which direction it sits falling onto the lower packings 8 Take three Belleville Springs 16 and slide over the top of the piston 14 in the following order First spring curve facing down Second spring curve facing down Third spring curve facing down 9 Take the upper male gland 17 and place it rounded side up 10 Take three upper polyethy...

Page 14: ...lycerine pressure gauge on out let of pump between fluid pump and airless hose to monitor Fluid Pump Pressure 3 Start engine and run at maximum RPM Turn prime Valve to open Prime position Turn Pressure Con trol Knob to maximum position fully clockwise 4 Using an insulated screwdriver adjust Pressure Calibration Trimpot by turning clockwise until the clutch engages When the clutch engages the pump ...

Page 15: ...he process of replacing covers ti15392b Engine Single Wire Models TO CLUTCH PRESSURE CALIBRATION ADJUSTMENT SENSOR TO CONTROL BOX TO ENGINE BLACK CONTROL BOARD BLUE BLUE BLUE BLACK BLACK Engine Double Wire Models TO CLUTCH PRESSURE CALIBRATION ADJUSTMENT SENSOR TO ENGINE BLACK BLACK BLUE BLUE BLUE BLACK CONTROL BOARD ti14817b ...

Page 16: ...tuck or fouled balls Unit primes but has poor or no pressure Pressure set too low Turn up pressure Filter s are clogged Clean or replace gun filter inlet filter and or manifold filter Outlet valve fouled worn Service outlet valve Prime pressure relief valve bypassing Clean or replace prime valve Packings and or piston worn Tighten packing nut repack unit Unit does not maintain good spraying pressu...

Page 17: ...e side of the engine With the engine at maximum RPM 3600 pressure con trol knob in maximum clockwise position and prime valve open priming read the AC voltage from the magneto lead to the sprayer frame The reading should be 19 24 VAC If outside this range replace the magneto If the magneto is producing proper voltage see Defective Sen sor Defective Sensor Test the sensor by reading the resistance ...

Page 18: ...al too viscous Thin cautiously Application too heavy Reduce pressure and or use tip in next smaller tip size Coating fails to close and smooth over Material too viscous Thin cautiously Spray pattern irregular deflected Orifice clogged Clean carefully Tip damaged Replace with new tip Craters or pock marks bub bles on work Solvent balance Use 1 to 3 short solvents remainder long solvents this is mos...

Page 19: ...867377 O RING 1 4 867214 FILTER 60 MESH 1 5 867647 SUPPORT 1 6 867077 BASE 1 7 867420 PLUG 2 9 867309 NIPPLE 3 8 M x 1 4 M 1 10 557391 PLUG 1 4 1 ti16055a 8 9 10 11 12 13 Ref Part Description Qty 8 331011 FLUID PUMP BODY 1 9 331029 SUCTION BALL GUIDE 1 10 331030 SUCTION BALL 1 11 108526 O RING 1 12 331292 SUCTION SEAT 1 13 331034 SUCTION NUT 1 ...

Page 20: ...26 OUTLET SEAT 1 12 111457 O RING 1 13 331027 OUTLET BALL 1 14 331708 PISTON 1 15 331018 SPACER 1 16 331025 WASHER SPRING 3 17 331022 MALE GLAND 1 18 331023 PACKING POLYETHYLENE 3 19 331021 FEMALE GLAND 1 20 331019 PACKING HOLDER 1 21 331037 PACKING NUT 1 22 331307 PACKING LEATHER 2 23 331306 PACKING LEATHER 4 24 107313 WHITE O RING 1 25 108771 O RING 1 26 867783 CAP 1 331210 PACKING KIT 331093 PI...

Page 21: ...Notes 3A1186F 21 Notes ...

Page 22: ... 29 55 52 39 38 40 59 29 25 29 43 46 47 51 44 45 41 34 34 20e 20c 20b 31 20d 20a 20a 28 60 13 66 64 68 74 69 71 72 70 15 49 50 3 95 12 76 4 5 37 96 88 89 65 79 92 93 32 30 27 87 86 82 83 94 84 85 74 26 75 63 42 48 99 100 35 35 17 18 75 98 6 ti16162a ...

Page 23: ...T ASSY 5 8 STROKE 1 48 108526 PACKING O RING PTFE 1 49 331029 RETAINER PUMP 1 50 331030 BALL BALL 500 GR100 SS 440 1 51 867539 SCREW 5 16 18 X3 75 HX HD 2 52 331590 GEAR CRANK 32 ASSY 1 55 331047 BEARING BALL 1 56 305340 SHAFT PINION 1 57 867079 BEARING BALL 1 58 305287 HOUSING END BELL MACHINED 1 59 867467 RETAINER RING INTERNAL 40MM 1 60 NUT 1 4 20 JAM NY LOCK ST 2 63 100333 SCREW CAP HEX HD 4 6...

Page 24: ...048 BOOT RUBBER BOOT 2 7 143029 COLLAR SCREW SET SPECIAL ID 2 8 867736 WHEEL 10 OD X3 5 W 150LB 2 9 866356 SPACER 75 LG PVC 2 10 866149 CLAMP GROUNDING ASSY 1 14 24E115 BRACKET MOUNTING WELD MENT 1 36 124227 SCREW 2 97 HSE3850 HOSE 3 8 x 50 24F574 1 865675 HOSE 3 8 X 50 16M531 1 98 289316 GUN 500 2 FINGER ASM PACK AGED 24F574 1 24H289 GUN 009 16M531 Ref Part Description Qty ...

Page 25: ...SUCTION NUT 1 3 331292 SUCTION SEAT ASSY 1 4 331400 INLET TUBE 1 5 187190 INLET STRAINER 1 Ref Part Description Qty 1 331290 SUCTION HOSE ASSY 1 2 187651 INLET STRAINER 1 3 120777 PTFE O RING 1 4 DRAIN HOSE 1 5 241920 THREADED DEFLECTOR 1 6 867759 MALE CONNECTOR 1 7 865721 INCLUDES 4 5 6 8 8 276888 DRAIN LINE CLIP ti16061a ti16062a 2 3 4 5 1 1 2 8 3 4 5 6 ...

Page 26: ... TO ENGINE 5 4 3 BLACK BLACK BLUE BLUE BLUE BLACK 2 3 1 Engine Double Wire Models TO CLUTCH PRESSURE CALIBRATION ADJUSTMENT SENSOR TO ENGINE BLACK BLACK BLUE BLUE BLUE BLACK 5 2 1 3 4 ti14817b Ref Part Description Qty Ref Part Description Qty 1 331184 SPACER 1 4 865676 CONTROL BOARD 1 2 867291 KNOB 1 5 866334 SENSOR 3 867352 O RING 1 ...

Page 27: ...5 Horsepower 4 1KW Maximum delivery 0 80 gpm 3 6 lpm Maximum tip size 0 029 Fluid outlet npsm 1 4 in Noise Level Sound Power 105 dBa Sound Pressure 96 dBa Wetted parts zinc and nickel plated carbon steel nylon stainless steel PTFE acetal leather UHMWPE aluminum tung sten carbide Notes Sound pressure measured at 3 1 feet 1m from equipment Sound power measured per ISO 3744 ...

Page 28: ...ill repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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