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Troubleshooting 

20

3A1184A

Troubleshooting

General

Problem

Cause

Solution

Unit doesn’t prime

Airleak due to loose suction nut

Tighten suction nut.

Airleak due to worn o-rings

Replace o-ring (110636) on suction seat and 
o-ring (867390) below suction seat.

Stuck or fouled balls

Service inlet and outlet valves.

Prime/Pressure Relief valve not 
opening

Clean or replace Prime Valve (866428)

Unit primes but has poor or no 
pressure

Pressure set too low

Turn up pressure.

Filter(s) are clogged

Clean or replace gun filter, inlet filter, and/or 
manifold filter.

Outlet valve fouled/worn.

Service outlet valve.

Prime/pressure relief valve 
bypassing

Clean or replace prime valve (866428).

Packings and/or piston worn

Tighten packing nut, repack unit.

Unit does not maintain good 
spraying pressure

Blown spray tip

Replace spray tip.

Packings and/or pistons worn

Repack unit.

Upper seat worn

Replace upper seat.

Unit does not run

See 

Machine Does Not Start

Machine does not start

Control Settings

Make sure machine is plugged into the wall. 
Verify the on-off switch is in the ON position 
and the pressure control knob is turned all the 
way to the right (clockwise for maximum pres-
sure).

Circuit Breaker

Use multi-meter to test the breaker for continu-
ity or replace with a new breaker. If breaker 
reads good, see 

Power Source

.

Summary of Contents for 24F572

Page 1: ...or professional use only Airlessco SL1100 24F572 AllPro Mustang 11000 24F584 3000 psi 20 7MPa 207 bar Maximum Working Pressure Related Manuals Important Safety Instructions Read all warnings and instr...

Page 2: ...lectric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green...

Page 3: ...ed hydrocarbons Keep spray area well ventilated Keep a good supply of fresh air moving through the area Keep pump assembly in a well ventilated area Do not spray pump assembly Do not smoke in the spra...

Page 4: ...Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye prote...

Page 5: ...or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PE...

Page 6: ...ief Valve Primes pump and relieves pressure from gun hose and tip E Prime Pressure PR Relief Valve Open Position Relieves pressure from gun hose and tip and primes the unit when in the open position V...

Page 7: ...that pressure hasn t been relieved due to damaged Prime Pressure Relief Valve or other reason slowly loosen the tip nut or hose coupling to relieve pressure Setup Connect the hose and gun 1 Remove the...

Page 8: ...ged and there is no spray tip in the gun Refer to the separate instruction manual provided with gun for safety fea tures and how to engage the trigger lock 2 Pour enough clean compatible solvent into...

Page 9: ...ter ensuring the gun trigger lock is engaged attach tip and safety guard c Turn the engine ON OFF switch to the ON position d Turn the Pressure Control Knob clockwise to prime the pump e After the pum...

Page 10: ...solvent such as mineral spirits or Graco or Airlessco Pump Armor For oil base paint flush with mineral spirits For water base paint flush with water then min eral spirits and leave the pump hose and...

Page 11: ...they are worn to a length of 5 8 Brush wear is greatly influenced by individual application and it is rec ommended that brush wear be checked at early inter vals of operation in order to determine fu...

Page 12: ...lbs NOTE When placing belt on pulleys and inserting the tensioner against belt ensure cogs on belt are engaged into cogs on pulleys before tightening belts Rotating upper pulley while holding the tens...

Page 13: ...locknuts evenly to 30 ft lb NOTE After all the rod locknuts are tight the alignment of both rods should allow easy assembly and disassem bly of the coupling If any binding loosen and retighten all the...

Page 14: ...1 Place piston holder in a vise Slide piston into the holder and lock in place with a 1 4 dowel 2 Use a 3 8 allen wrench to unscrew the outlet seat support 12 from the piston 3 Remove the outlet seat...

Page 15: ...nd 16 and place it on top of your assembled packings with rounded side down 6 Take assembled glands and packings 13 pieces and slide onto the lower half of the piston 7 Take the spacer 4 and slide ove...

Page 16: ...O ring 25 into the groove around the suction seat 13 19 Take the completed suction valve assembly and place it into the bottom of the fluid body 3 with the rounded side fitting inside 20 Take the suc...

Page 17: ...pot clockwise until the yellow light is on continue turning until 0000 is shown The goal is to see the 0000 on the digital display this is when you have Zero Calibration Relying on the yellow light is...

Page 18: ...the pressure con trol assembly 3 Disconnect all leads from pressure control assem bly 4 Reassemble in reverse order Sensor 1 Remove the screws and lower the pressure control assembly 2 Disconnect sen...

Page 19: ...he frame by unscrewing the eight screws 3 Disconnect the LCD lead from the pressure control assembly 4 Separate the LCD assembly from the frame by undoing the four screws 5 Remove and replace LCD Disp...

Page 20: ...utlet valve fouled worn Service outlet valve Prime pressure relief valve bypassing Clean or replace prime valve 866428 Packings and or piston worn Tighten packing nut repack unit Unit does not maintai...

Page 21: ...eat If the motor is still hot to the touch allow it to cool and then retest If the motor is cool and there is not continuity on the red leads contact Air lessco Technical Support to repair replace the...

Page 22: ...st the resistance between the red and black wires be sure to test at the plug The resistance should read between 8 12k ohms If it is out side of this range replace the POT If there is DC voltage at th...

Page 23: ...n screen Course pigments Use coarse screen if orifice size allows Poorly milled pigments paint pigments glocculate Use courser screen larger orifice tips Obtain ball milled paint If thinner had been a...

Page 24: ...3 8 1 4 1 2 24D688 Drain Hose 1 12 867188 Elbow 1 3 866282 Pressure Control Assembly 110V 1 13 866123 Manifold Filter 1 4 301308 Hose 1 14 866334 Sensor 1 5 867311 Nipple 1 15 301337 Screw 8 6 867400...

Page 25: ...y Ref Part Description Qty 1 867145 Base 1 6 867077 Base 1 2 301356 Spring 1 7 867004 Swivel 1 3 867377 O Ring 1 8 867420 Plug 3 8 2 4 867214 Filter 60 Mesh 1 9 867309 Nipple 3 8 M x 1 4 M 1 5 867647...

Page 26: ...2 301320 Cover 1 3 867529 Screw 1 4 301105 Hook 1 5 301046 Rod End 1 6 867468 Retaining Ring 1 7 866074 Coupling Set 1 8 866069 Retaining Ring 1 9 301467 Front Shield 1 10 866267 SL Paint Pump Assembl...

Page 27: ...867574 Suction Seat 1 4 866306 Retainer 1 5 866400 Support Suction Seat 1 6 866241 Nut 1 ti16143a 1 2 3 4 5 6 6 7 8 9 10 11 12 ti16144a Ref Part Description Qty 7 187330 Piston Rod 1 8 866307 Ball Gui...

Page 28: ...arts 28 3A1184A Complete Sprayer ti16146a 1 3 4 5 56 57 58 28 55 29 30 31 32 33 35 49 42 50 51 27 52 53 54 6 7 8 9 10 11 13 14 16 17 18 19 20 17 21 22 23 24 25 26 27 36 37 38 39 41 45 46 47 48 43 44 3...

Page 29: ...866074 Coupling Set 1 51 866452 Sheave 1 19 866069 Retaining Sleeve 1 52 866212 Key 1 20 301047 Sleeve Bearing 1 53 301099 Retainer 3 21 867641 Stud 2 54 301044 Screw 3 22 301139 Woodruff Key 1 55 14...

Page 30: ...66018 Male Gland 1 4 866362 Spacer 1 17 867693 Packing Polyethylene 1 5 104319 O Ring 1 18 866100 Female Adaptor 1 6 866307 Ball Guide 1 19 867083 Belleville Springs 1 7 867047 Outlet Ball 1 20 866011...

Page 31: ...let Strainer 1 3 241920 Threaded Deflector 1 4 867759 Male Connector 1 5 867758 Drain Hose 1 6 866211 Clip 1 7 24D688 Return Hose Assembly 1 Prime Valve 866428 Ref Part Description Qty 1 865013 Adapto...

Page 32: ...1 12 13 14 15 16 Ref Part Description Qty Ref Part Description Qty 1 331168 Electrical Cord 110V 1 9 866282 Pressure Control Assembly 110V 1 2 331185 Strain Relief 1 10 331377 LCD Display PSI 1 3 3313...

Page 33: ...ponents 1 2 3 4 5 6 ti16149a Ref Part Description Qty Ref Part Description Qty 1 867327 Nut 4 5 331360 Window 1 2 867760 Plastic Washer 4 6 867547 Screw 1 3 331377 Display Board Assembly PSI 1 865651...

Page 34: ...quired 7000 w minimum Maximum working pressure 3000 psi 20 7 MPa 207 bar Maximum delivery gpm lpm 1 1 4 2 Maximum tip size 0 033 Fluid outlet npsm 1 4 in Weight 141lb 64 kg Wetted parts zinc and nicke...

Page 35: ...Notes 3A1184A 35 Notes...

Page 36: ...ve parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at...

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