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Operation

3A1185B

9

6.

Turn the engine ON/OFF switch to ON.

7.

Point the gun into the metal pail and hold a metal 
part of the gun firmly against the pail. Maintain firm 
metal to metal contact between gun and container.

8.

Disengage the gun trigger lock and squeeze the 
trigger. At the same time, slowly turn the pressure 
control knob clockwise, just enough to move liquid 
at low pressure.

9.

Allow the pump to operate until clean solvent comes 
from the gun.

10. Release the trigger and engage the gun trigger lock.

11. If you are going to start spraying, place the pump or 

suction tube into the supply container. Release the 
gun trigger lock and trigger the gun into another 
empty, metal container, holding a metal part of the 
gun firmly against the metal pail, forcing the solvent 
from the pump and hose. When paint starts coming 
from gun, turn pressure control knob to minimum 
pressure, place prime valve in prime (open) position 
and engage the gun trigger lock.

12. If you are going to store the sprayer, remove the 

suction tube or pump from the solvent pail, force the 
solvent from the pump and hose. Engage the gun 
trigger lock. See 

Storage

, page 10.

13. Whenever shutting down the sprayer, follow 

Pres-

sure Relief Procedure

, page 7.

Startup

1.

Prepare the material according to the material man-
ufacturer’s recommendations.

2.

Place the suction tube into the material container.

3.

Start the sprayer.

a.

Prime/PR Valve must be “OPEN” in the prim-
ing position.

b.

After ensuring the gun trigger lock is engaged, 
attach tip and safety guard.

c.

Turn the engine ON/OFF switch to the “ON” 
position.

d.

Turn the Pressure Control Knob clockwise to 
prime the pump.

e.

After the pump is primed, turn the Prime/PR 
Valve to the “CLOSED” position.

f.

Turn Pressure Control Knob to the desired 
spray pressure.

g.

Disengage the gun trigger lock to begin spray-
ing.

Adjusting the Pressure

When adjusting the pressure, turn the Pressure Control 
Knob clockwise to increase pressure and counterclock-
wise to decrease pressure. Always use the lowest pres-
sure necessary to completely atomize the material. If 
more coverage is needed, use a larger tip rather than 
increasing the pressure.

NOTE: 

Operating the sprayer at higher pressure than 

needed wastes material, causes early tip wear, and 
shortens sprayer life.

NOTE: 

Check the spray pattern. The tip size and angle 

determines the pattern width and flow rate.

NOTICE

To prevent damage and freezing during storage, 
never leave water in the fluid pump

ti15989a

• To reduce the risk of injection, never hold your 

hand, body, fingers or hand in a rag in front of the 
spray tip when cleaning or checking for a cleared 
tip. Always point the gun toward the ground or into 
a waste container when checking to see if the tip is 
cleared or when using a self cleaning tip.

• When you spray into the paint bucket, always use 

the lowest spray pressure and maintain firm metal 
to metal contact between the gun and container.

• To stop the unit in an emergency, turn the engine 

off. Then relieve the fluid pressure in the pump and 
hose. See 

Pressure Relief Procedure

, page 7

Summary of Contents for 24F567 LP500 Stand

Page 1: ...orking Pressure Related Manuals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Gun Manual 312363 English 312364 Spanish 312365 French ti16111a...

Page 2: ...lectric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green...

Page 3: ...ning halogenated hydrocarbons Keep spray area well ventilated Keep a good supply of fresh air moving through the area Keep pump assembly in a well ventilated area Do not spray pump assembly Do not smo...

Page 4: ...nit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye pr...

Page 5: ...es or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines...

Page 6: ...Valve Primes pump and relieves pressure from gun hose and tip E Prime Pressure PR Relief Valve Open Position Relieves pressure from gun hose and tip and primes the unit when in the open position Valve...

Page 7: ...ieving pressure during Step 4 NOTE If you suspect that pressure hasn t been relieved due to damaged Prime Pressure Relief Valve or other reason slowly loosen the tip nut or hose coupling to relieve pr...

Page 8: ...e the gun trigger lock in engaged and there is no spray tip in the gun Refer to the separate instruction manual provided with gun for safety fea tures and how to engage the trigger lock 2 Pour enough...

Page 9: ...rim ing position b After ensuring the gun trigger lock is engaged attach tip and safety guard c Turn the engine ON OFF switch to the ON position d Turn the Pressure Control Knob clockwise to prime the...

Page 10: ...an oil based solvent such as mineral spirits For oil base paint flush with mineral spirits For water base paint flush with water then min eral spirits and leave the pump hose and gun filled with mine...

Page 11: ...rear of the motor 4 Disconnect the brush wire 5 Pull out the wire 6 Push the brush retainer clip in and withdraw 7 Remove the worn brushes 8 Install new brushes in the reverse order To increase brush...

Page 12: ...nnect the sensor to the fluid pump body Hold sensor with a 7 8 wrench and tighten the swivel 6 with a 11 16 wrench 6 Start the machine and operate slowly to check the piston rod 10 for binding Adjust...

Page 13: ...sembly by plac ing the suction seat 12 O ring 11 suction ball 10 and suction ball guide 9 in the suction nut 13 and screw onto fluid pump body 8 Packing Replacement Procedures Disassembly of the Fluid...

Page 14: ...ther packings 22 and assemble with inverted side down on to the male gland 17 in the following order Polyethylene Leather Polyethylene Leather Polyethylene 11 Take upper female gland 19 and place on t...

Page 15: ...unding wire from the power cord Zero Calibration 1 Place prime pressure relief valve in the prime open position 2 Set the pressure control knob to the minimum set ting CCW 3 Remove the screws and lowe...

Page 16: ...reading 4 Move the pressure control knob to different settings and trigger the gun several times to ensure that the LCD continues to match the pressure gauge read ing Phase Limit Calibration Formerly...

Page 17: ...Switch 1 Lower the pressure control assembly as described above 2 Disconnect the two wires on the toggle switch 3 Use a 9 16 wrench to loosen the nut on the toggle switch shaft 4 Reassemble in revers...

Page 18: ...filter Outlet valve fouled worn Service outlet valve Prime pressure relief valve bypassing Clean or replace prime valve 866428 Packings and or piston worn Tighten packing nut repack unit Unit does not...

Page 19: ...tor heat If the motor is still hot to the touch allow it to cool and then retest If the motor is cool and there is not continuity on the read leads contact Air lessco Technical Support to repair repla...

Page 20: ...tests see Pres sure Control Knob Potentiometer Pressure Control Knob Poten tiometer Plug another potentiometer POT into the control board If the machine starts the old POT is bad When a replacement PO...

Page 21: ...y Ref Part Description Qty 1 867145 Cover filter 1 6 867077 Base filter 1 2 301356 Spring 1 7 867004 Swivel 1 3 867377 O Ring 1 8 867420 Plug 3 8 2 4 867214 Filter 60 Mesh 1 9 867309 Nipple 3 8 M x 1...

Page 22: ...leeve 1 3 331062 Retaining Ring 1 4 867783 Plug 1 5 162453 Hose Connector 1 6 867005 Swivel 1 7 331034 Suction Nut 1 8 867539 Bolts 2 9 331236 331209 Fluid Pump Hi Boy Fluid Pump Lo Boy 1 1 10 331093...

Page 23: ...de 1 10 331030 Suction Ball 1 11 108526 O Ring 1 12 331409 331292 Suction Seat Lo Boy Suction Seat Hi Boy 1 1 13 331034 Suction Nut 1 Ref Part Description Qty 1 331330 Piston 1 2 331195 Piston Holder...

Page 24: ...king Polyethylene 1 4 331011 Fluid Pump Body 1 19 331021 Female Gland 1 5 331029 Suction Ball Guide 1 20 331019 Packing Holder 1 6 331030 Suction Ball 1 21 331037 Packing Nut 1 7 108526 O Ring 1 22 33...

Page 25: ...utlet Seat Retainer 1 11 331026 Outlet Seat 1 12 111457 O Ring 1 13 331330 Outlet Ball 1 14 331330 Piston 1 15 331018 Spacer 1 11 331026 Outlet Seat 1 16 331025 Belleville Springs 17 331022 Male Gland...

Page 26: ...ssembly Carry and Lo Boy Pump Assembly Hi Boy 1 1 15 331038 Crosshead Assembly 1 7 162453 Hose Connector 1 4NPSXNPT 1 16 331406 Gear Crank Mustang 5100 1 8 866082 Pin 1 331407 Gear Crank LP500 9 33106...

Page 27: ...shown 1 7 867505 Heatsink Screw 4 22 Gun Spray not shown 1 8 867557 Screw 2 289316 Model LP500 1 9 867565 Sensor Seal 1 289283 Model Mustang 5100 10 866334 Sensor 1 23 16F574 Label Front LP500 not sh...

Page 28: ...31 331175 Spacer 2 13 331321 Terminal Box 1 32 331795 Motor Cover 1 14 331048 Rubber Boot 2 33 HSE1450 Hose 1 4 x 50 not shown 1 15 867565 Sensor Seal 1 34 289316 Gun Spray 500 not shown 1 16 866334 S...

Page 29: ...t shown 1 10 331048 Rubber Boot 1 29 16F575 Label Front LP600 not shown 1 11 867565 Sensor Seal 1 30 16F576 Label Left LP600 not shown 1 12 866334 Sensor 1 31 16F577 Label Right LP600 not shown 1 13 8...

Page 30: ...5721 Bypass Assembly includes 4 5 6 8 1 8 276888 Drain Line Clip 1 Sold in Kit 865721 Hi Boy Chassis 331284 Ref Part Description Qty 1 301348 Bypass Hose Assembly 1 2 331034 Suction Nut 1 3 331292 Suc...

Page 31: ...UE 15 16 8 ti16064a Ref Part Description Qty Ref Part Description Qty 1 331163 Electrical Cord 110V 1 9 866283 Pressure Control Assembly 1 2 331185 Strain Relief 1 10 117207 Jumper 1 3 331138 Screw 1...

Page 32: ...5 6 1 2 3 4 ti16066a Ref Part Description Qty Ref Part Description Qty 1 867547 Screw 4 4 117281 Spacer 4 2 342449 Label control 1 5 867327 Nut 4 3 331360 Window 1 6 331377 LCD Display PSI 1 865651 LC...

Page 33: ...3000 w minimum Maximum working pressure 3000 psi 21 MPa 207 bar Cycles per gallon liter 680 180 Maximum delivery gpm lpm 0 75 2 8 Maximum tip size 0 027 Fluid outlet npsm 1 4 in Wetted parts zinc and...

Page 34: ...The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasona...

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