AIRLESSCO 24F567 LP500 Stand Operating & Parts Manual Download Page 1

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3A1185B

ENG

Operation/Repair/Parts

Airless Paint Sprayer

For application of architectural paints and coatings.

Airlessco LP500, LP600, Allpro Mustang 5100 - 8100

3000 psi (20.7 MPa, 207 bar) Maximum Working Pressure

Related Manuals

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

Gun Manual

312363 - English
312364 - Spanish
312365 - French

ti16111a

24F568 LP500 HiBoy
24F571 LP600 HiBoy
24F581 Mustang 5100 Hi Boy
24F583 Mustang 8100 HiBoy

ti16113a

ti16112a

24F567 LP500 Stand
24F579 Mustang 5100 Stand

24F569 LP500 LoBoy
24F570 LP600 LoBoy

Summary of Contents for 24F567 LP500 Stand

Page 1: ...orking Pressure Related Manuals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Gun Manual 312363 English 312364 Spanish 312365 French ti16111a...

Page 2: ...lectric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green...

Page 3: ...ning halogenated hydrocarbons Keep spray area well ventilated Keep a good supply of fresh air moving through the area Keep pump assembly in a well ventilated area Do not spray pump assembly Do not smo...

Page 4: ...nit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye pr...

Page 5: ...es or on skin inhaled or swallowed Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines...

Page 6: ...Valve Primes pump and relieves pressure from gun hose and tip E Prime Pressure PR Relief Valve Open Position Relieves pressure from gun hose and tip and primes the unit when in the open position Valve...

Page 7: ...ieving pressure during Step 4 NOTE If you suspect that pressure hasn t been relieved due to damaged Prime Pressure Relief Valve or other reason slowly loosen the tip nut or hose coupling to relieve pr...

Page 8: ...e the gun trigger lock in engaged and there is no spray tip in the gun Refer to the separate instruction manual provided with gun for safety fea tures and how to engage the trigger lock 2 Pour enough...

Page 9: ...rim ing position b After ensuring the gun trigger lock is engaged attach tip and safety guard c Turn the engine ON OFF switch to the ON position d Turn the Pressure Control Knob clockwise to prime the...

Page 10: ...an oil based solvent such as mineral spirits For oil base paint flush with mineral spirits For water base paint flush with water then min eral spirits and leave the pump hose and gun filled with mine...

Page 11: ...rear of the motor 4 Disconnect the brush wire 5 Pull out the wire 6 Push the brush retainer clip in and withdraw 7 Remove the worn brushes 8 Install new brushes in the reverse order To increase brush...

Page 12: ...nnect the sensor to the fluid pump body Hold sensor with a 7 8 wrench and tighten the swivel 6 with a 11 16 wrench 6 Start the machine and operate slowly to check the piston rod 10 for binding Adjust...

Page 13: ...sembly by plac ing the suction seat 12 O ring 11 suction ball 10 and suction ball guide 9 in the suction nut 13 and screw onto fluid pump body 8 Packing Replacement Procedures Disassembly of the Fluid...

Page 14: ...ther packings 22 and assemble with inverted side down on to the male gland 17 in the following order Polyethylene Leather Polyethylene Leather Polyethylene 11 Take upper female gland 19 and place on t...

Page 15: ...unding wire from the power cord Zero Calibration 1 Place prime pressure relief valve in the prime open position 2 Set the pressure control knob to the minimum set ting CCW 3 Remove the screws and lowe...

Page 16: ...reading 4 Move the pressure control knob to different settings and trigger the gun several times to ensure that the LCD continues to match the pressure gauge read ing Phase Limit Calibration Formerly...

Page 17: ...Switch 1 Lower the pressure control assembly as described above 2 Disconnect the two wires on the toggle switch 3 Use a 9 16 wrench to loosen the nut on the toggle switch shaft 4 Reassemble in revers...

Page 18: ...filter Outlet valve fouled worn Service outlet valve Prime pressure relief valve bypassing Clean or replace prime valve 866428 Packings and or piston worn Tighten packing nut repack unit Unit does not...

Page 19: ...tor heat If the motor is still hot to the touch allow it to cool and then retest If the motor is cool and there is not continuity on the read leads contact Air lessco Technical Support to repair repla...

Page 20: ...tests see Pres sure Control Knob Potentiometer Pressure Control Knob Poten tiometer Plug another potentiometer POT into the control board If the machine starts the old POT is bad When a replacement PO...

Page 21: ...y Ref Part Description Qty 1 867145 Cover filter 1 6 867077 Base filter 1 2 301356 Spring 1 7 867004 Swivel 1 3 867377 O Ring 1 8 867420 Plug 3 8 2 4 867214 Filter 60 Mesh 1 9 867309 Nipple 3 8 M x 1...

Page 22: ...leeve 1 3 331062 Retaining Ring 1 4 867783 Plug 1 5 162453 Hose Connector 1 6 867005 Swivel 1 7 331034 Suction Nut 1 8 867539 Bolts 2 9 331236 331209 Fluid Pump Hi Boy Fluid Pump Lo Boy 1 1 10 331093...

Page 23: ...de 1 10 331030 Suction Ball 1 11 108526 O Ring 1 12 331409 331292 Suction Seat Lo Boy Suction Seat Hi Boy 1 1 13 331034 Suction Nut 1 Ref Part Description Qty 1 331330 Piston 1 2 331195 Piston Holder...

Page 24: ...king Polyethylene 1 4 331011 Fluid Pump Body 1 19 331021 Female Gland 1 5 331029 Suction Ball Guide 1 20 331019 Packing Holder 1 6 331030 Suction Ball 1 21 331037 Packing Nut 1 7 108526 O Ring 1 22 33...

Page 25: ...utlet Seat Retainer 1 11 331026 Outlet Seat 1 12 111457 O Ring 1 13 331330 Outlet Ball 1 14 331330 Piston 1 15 331018 Spacer 1 11 331026 Outlet Seat 1 16 331025 Belleville Springs 17 331022 Male Gland...

Page 26: ...ssembly Carry and Lo Boy Pump Assembly Hi Boy 1 1 15 331038 Crosshead Assembly 1 7 162453 Hose Connector 1 4NPSXNPT 1 16 331406 Gear Crank Mustang 5100 1 8 866082 Pin 1 331407 Gear Crank LP500 9 33106...

Page 27: ...shown 1 7 867505 Heatsink Screw 4 22 Gun Spray not shown 1 8 867557 Screw 2 289316 Model LP500 1 9 867565 Sensor Seal 1 289283 Model Mustang 5100 10 866334 Sensor 1 23 16F574 Label Front LP500 not sh...

Page 28: ...31 331175 Spacer 2 13 331321 Terminal Box 1 32 331795 Motor Cover 1 14 331048 Rubber Boot 2 33 HSE1450 Hose 1 4 x 50 not shown 1 15 867565 Sensor Seal 1 34 289316 Gun Spray 500 not shown 1 16 866334 S...

Page 29: ...t shown 1 10 331048 Rubber Boot 1 29 16F575 Label Front LP600 not shown 1 11 867565 Sensor Seal 1 30 16F576 Label Left LP600 not shown 1 12 866334 Sensor 1 31 16F577 Label Right LP600 not shown 1 13 8...

Page 30: ...5721 Bypass Assembly includes 4 5 6 8 1 8 276888 Drain Line Clip 1 Sold in Kit 865721 Hi Boy Chassis 331284 Ref Part Description Qty 1 301348 Bypass Hose Assembly 1 2 331034 Suction Nut 1 3 331292 Suc...

Page 31: ...UE 15 16 8 ti16064a Ref Part Description Qty Ref Part Description Qty 1 331163 Electrical Cord 110V 1 9 866283 Pressure Control Assembly 1 2 331185 Strain Relief 1 10 117207 Jumper 1 3 331138 Screw 1...

Page 32: ...5 6 1 2 3 4 ti16066a Ref Part Description Qty Ref Part Description Qty 1 867547 Screw 4 4 117281 Spacer 4 2 342449 Label control 1 5 867327 Nut 4 3 331360 Window 1 6 331377 LCD Display PSI 1 865651 LC...

Page 33: ...3000 w minimum Maximum working pressure 3000 psi 21 MPa 207 bar Cycles per gallon liter 680 180 Maximum delivery gpm lpm 0 75 2 8 Maximum tip size 0 027 Fluid outlet npsm 1 4 in Wetted parts zinc and...

Page 34: ...The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasona...

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