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AIRFLO PSV, Operator And Parts Manual

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AIRFLO PSV Operator And Parts Manual Download Page 6

September 11, 2014 

[

AIR-FLO MANUFACTURING CO., INC.

] 

 

PSV PICK-UP SPREADER OPERATOR AND PARTS MANUAL

 |  

5 

 

INSTALLATION INSTRUCTIONS: 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 1: 

BEFORE INSTALLING PSV, 
BOLT (2) 2” X 4” BOARDS TO PRE-EXISTING 
HOLES IN BOTTOM OF HOPPER SIDE 
GUSSETS ON BOTH SIDES OF THE BODY 

FIGURE #1 

Summary of Contents for PSV

Page 1: ...365 UPPER OAKWOOD AVE ELMIRA HEIGHTS NY 14903 PHONE 607 722 8284 FAX 607 733 8397 OPERATOR AND PARTS MANUAL PSV PICK UP SPREADER ...

Page 2: ...D PARTS MANUAL TABLE OF CONTENTS CHECKLIST PAGE 2 GENERAL INFORMATION PAGES 2 3 SAFETY AND WARNING INFORMATION SAFETY PROCEDURES PAGES 3 4 SAFETY DECALS PAGE 4 SAFETY DECAL LOCATION PAGE 4 INSTALLATION INSTRUCTIONS PAGES 5 8 SPREADER OPERATION PAGES 8 11 SPREADER MAINTENANCE PAGES 11 12 PARTS LISTING PAGES 13 24 WARRANTY PAGE 25 ...

Page 3: ...ed to the proper levels of lubricant Verify that the lubricant viscosities meet your requirements ÿ Verify that the engine cover is securely fastened to the spreader before operating ÿ Verify that all personnel are clear of the spray area before starting or operating this spreader ÿ Verify that the spreader is securely fastened to the vehicle in accordance with this manual GENERAL INFORMATION The ...

Page 4: ... completely before operating equipment 3 Read decal instructions cautions and warnings prior to interacting with equipment 4 Check spreader to ensure that all shields safety guards and grates are in place prior to operating 5 Use care when mounting and dismounting 6 The moving components Ex drive shafts conveyers spinner assemblies etc transmit high amounts of power are hazardous when in operation...

Page 5: ...ose clothing hair jewelry and limbs clear of the spreader before starting or operating this device 11 Do not climb on or in the spreader during operations Do not ride on the spreader while the vehicle is in motion 12 Do not operate a spreader that is in need of maintenance and repair SAFETY DECALS AND LOCATIONS ...

Page 6: ...UFACTURING CO INC PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 5 INSTALLATION INSTRUCTIONS STEP 1 BEFORE INSTALLING PSV BOLT 2 2 X 4 BOARDS TO PRE EXISTING HOLES IN BOTTOM OF HOPPER SIDE GUSSETS ON BOTH SIDES OF THE BODY FIGURE 1 ...

Page 7: ...September 11 2014 AIR FLO MANUFACTURING CO INC PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 6 STEP 2 USE THE 4 PRE EXISTING TIE DOWN HOOKS TO SECURE THE PSV TO THE TRUCK BED FIGURE 2 ...

Page 8: ...obstruction bumper trailer hitch etc It is recommended that the spinner chute assembly be loosely attached to the hopper This should be done to avoid any interference between the vehicle and the spinner chute assembly f Bolt the spreader to the vehicle frame using the holes located in each corner of the 4 ratchet style tie down straps included with the spreader g Secure the spreader to the vehicle...

Page 9: ...al alignment of the spinner shaft and the bearings before tightening the hardware The correct chain tension should allow for a 5 16 deflection midway between both chain sprockets CAUTION Do not over tighten the chain tension This can cause damage to the chain bearings and gearbox d Install the chain guard using the three 3 1 4 20 X 3 4 hex head bolts lock washers and nuts e Tighten all hardware to...

Page 10: ...tivated c The throttle switch is a two position switch with the following functions 1 CHOKE FAST Position While in this position the engine speed will increase 2 IDLE Position While in this position the engine speed will decrease 2 Starting the Engine a Verify that the clutch switch and ignition switch on the cab control panel are in the OFF position b Turn the spreader ignition switch to the ON p...

Page 11: ...sporting to the spinner 2 Increasing engine RPM will increase the amount of material transporting to the spinner 3 Size of the feed gate opening will increase or decrease the amount of material transporting to the spinner in relation to the position of the gate 6 Precautions CAUTION Always follow the spreader precautions in order to limit any damage done to the spreader a If the feed chain does no...

Page 12: ...s before an electrical connection is made or after a connector is disconnected 2 Grease the following a Idler Shaft Bushings 2 b Drive Shaft Bushings 2 c Spinner Shaft Bushings 2 d Flanged Bearing located between gearbox and clutch e Gearbox input shaft bearing Do not over grease As this can cause seal damage 3 Fill the gear case to the oil level plug with SAE 90 gear type lubricant Check the leve...

Page 13: ... the bearings roller chains sprockets or to the engine 7 Empty the spreader of all snow control material when not in use to prevent a frozen feed chain 8 Wash out the spreader when it is not in use At the end of the season wash out the spreader to remove all snow control materials Thoroughly dry all metal surfaces Paint and oil all bare carbon steel surfaces to help protect against rust build up P...

Page 14: ...4 AIR FLO MANUFACTURING CO INC PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 13 SCREEN HOLD DOWN PINS 40121 INVERTED V FOR PSV 8E 40134 INVERTED V FOR PSV 8L 40187 DOOR 40138 HANDLE COVER 09038 DOOR HANDLE LOCK 40139 ...

Page 15: ...September 11 2014 AIR FLO MANUFACTURING CO INC PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 14 8 SCREENS 34039 6 5 SCREENS 34015 ENGINE HOOD 40259 HOOD LATCH 28002 ...

Page 16: ...TOR MOUNT 40182 1 1 8 FLANGE BEARING 05008 DRIVE SHAFT WITH WELDED SPROCKETS 40148 HOSE CLAMP 07207 20 1 GEARBOX 03001 40816 SPROCKET 06001 PILLOW BLOCK BEARING 05001 ELECTRIC CLUTCH 40032 40848 SPROCKET 06020 LOCK COLLAR 40042 10 5 BRIGGS AND STRATTON ENGINE 30011 OPTION HONDA MOTOR 30020 OPTION HYDRAULIC MOTOR 12034 ...

Page 17: ... CO INC PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 16 NOTE MISCELLANIOUS PARTS NOT SHOWN ABOVE INCLUDE THE FOLLOWING KEY STOCK 19002 KEYSTOCK 19010 40812 SPROCKET 06012 SOLENOID 07012 LOCATED ON INSIDE OF MOTOR MOUNT 40 DRIVE CHAIN 04038 ...

Page 18: ...CTURING CO INC PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 17 CHUTE BODY STD 40152 CHUTE BODY 12 EXT 40153 DEFLECTOR ADJUSTMENT ROD 40048 SPINNER SHAFT WITH SPROCKET STD 14002 1 PILLOW BLOCK BEARINGS 05001 HAIRPIN COTTER PIN 21006 ...

Page 19: ...September 11 2014 AIR FLO MANUFACTURING CO INC PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 18 SPINNER CHAIN 04039 SPINNER DISK 40151 SPINNER HUB PIN 19007 ...

Page 20: ...ACTURING CO INC PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 19 TAKE UP BEARING 05004 SHAFT WITH WELDED ON ROLLERS 40186 DRAG CHAIN LINK 04105 DRAG CHAIN PIN 04106 TAKE UP ADJUSTMENT ROD 01367 NUT 01368 DRAG CHAIN FOR PSV 8L 40216 ...

Page 21: ... PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 20 DRAG CHAIN FOR PSV 8E 40155 DRAG CHAIN FOR PSV 6 5E 40218 DRAG CHAIN FOR PSV 6 5L 40217 SPINNER SHAFT WITH SPROCKET 12 EXT 14003 ELECTRIC SPINNER SHAFT STD 14025 ELECTRIC SPINNER SHAFT 12 EXT 14024 ...

Page 22: ...R FLO MANUFACTURING CO INC PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 21 PSV GAS ENGINE WIRE DIAGRAM RED OPEN RED GREEN OPEN WHITE BLACK RED BROWN WHITE WHITE YELLOW RED TO GROUND CHASSIS FUSE HOT WIRE TO POWER SOURCE ...

Page 23: ...V PICK UP SPREADER OPERATOR AND PARTS MANUAL 22 PSV PICK UP SPREADER CAB CONTROL PANEL 6 WIRE SPINNER START CHOKE 07152 TOGGLE SWITCH 07153 MOMENTARY SWITCH FOR STARTER 07154 MOMENTARY 3 POSITION TOGGLE FOR THROTTLE RED YELLOW WHITE BLACK GREEN BROWN ...

Page 24: ...UFACTURING CO INC PSV PICK UP SPREADER OPERATOR AND PARTS MANUAL 23 PSV SPREADER SIDE WIRING HARNESS 40044 07150 FEMALE CONNECTOR 07151 MALE CONNECTOR BLACK FUSE GREEN SOLENOID RED CLUTCH WHITE GROUND BROWN THROTTLE YELLOW THROTTLE ...

Page 25: ... In the event it is not insert a half link If unable to connect replace chain s 3 To loosen or tighten spinner chain loosen the spinner bearing mounting hardware and slide the spinner shaft Verify that the spinner shaft is vertical after any adjustment In the event that the chain is stretched and too loose take out one link and insert a half link If unable to connect replace chain ELECTRIC BOX AND...

Page 26: ...red altered neglected or used in any way which in the Manufacturer s opinion adversely affects its performance nor to any spreader in which parts not manufactured by the Manufacturer or supplied by the Manufacturer or by one of the Manufacturer s distributors or service centers have been used nor any accessories installed on the spreader where the accessory manufacturer has its own warranty nor to...

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