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PHS1500/4000 User’s Guide

1029.00.902 22

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Summary of Contents for PHS1500

Page 1: ...Users Guide No 1029 00 902 Revision 2 PHS1500 4000 Stand Alone Preheater Users Guide 1029 00 902 ...

Page 2: ...Users Guide No 1029 00 902 Revision 2 ...

Page 3: ...T 6 1 3 4 MACHINE WARNING LABELS 7 1 3 5 WARNING LABEL PLACEMENT 8 2 Operation 9 2 0 SETUP 9 2 0 1 BASIC SETUP 9 2 0 2 COOLING OPTION 9 2 0 3 IR PROBE OPTION 9 2 1 OPERATION 10 2 1 1 CONTROLS 10 2 1 2 SETTING THE HEATER SETPOINT 11 2 1 3 ALERT OPERATION 12 2 1 4 PCB TEMPERATURE SAFETY FEATURE 13 2 1 5 COOLING OPERATION 13 2 1 6 USE OF THE ARM GUARD 13 2 1 7 TIP UP CARRIER 14 3 Maintenance 15 3 0 G...

Page 4: ...PHS1500 4000 User s Guide Table of Contents 1029 00 902 2 ...

Page 5: ...roducts that have been repaired or altered except by Air Vac Engineering Services under warranty shall not affect an extension of the warranty period nor will a new warranty period be granted for the parts which were replaced repaired The title of the replaced parts will automatically pass to Air Vac Air Vac reserves the right to reject replacement under this warranty where in the sole opinion of ...

Page 6: ... Vac is limited to the replacement and or repair of any item defective in material and or workmanship Other damages if any direct or consequential are expressly excluded from this warranty Air Vac shall be liable under this warranty only if 1 Air Vac receives notice during the warranty period 2 The products are operated in accordance with the supplied documentation and 3 Such products are to Air V...

Page 7: ...ment Never eat drink or smoke while working on or near the machine Only trained operators and technicians should work on this equipment Molten solder and hot surfaces will cause severe burns Use extreme caution when operating this equipment Heat resistant gloves are recommended particularly when placing and removing boards from the carrier Report any problem to supervisor Equipment Flux vapors res...

Page 8: ...an be hazardous to operators fume extraction should be employed Flux liquid is flammable and hazardous to operator health and safety Handling of Hazardous Solder and Flux Products AIR VAC does not supply the solder or flux products with the PHS1500 The end user of the system should follow proper handling and disposal instructions for the materials as supplied by their vendors 1 3 3 Label Descripti...

Page 9: ... surfaces would result in a burn reaction and therefore presents an inherent potential thermal danger to the operators This label indicates the presence of a Laser diode mod ule with Laser class 2 Do not stare into the beam or reflections This label indicates the presence of an area that presents a pinch point hazard when motion occurs Keep hands and all objects clear of this area High power warni...

Page 10: ...PHS1500 4000 User s Guide 1029 00 902 8 1 3 5 Warning Label Placement NOTE PHS1500 shown PHS4000 similar Hot surface and pinch point High Voltage Warning Laser Warning Pinch Point Hot Surface ...

Page 11: ...gulator will be set to a lower pressure and this is what you will see on the pressure gauge The air cooling system typically runs at 50 psi 2 0 3 IR Probe Option After unpacking the preheater if equipped with the IR Probe option attach the mounting bracket to the rear of the preheater using the 4 screws provided The IR Probe arm assembly attaches to the bracket with 2 screws Connect the Thermocoup...

Page 12: ...will heat up to and maintain the set temperature as long as the power switch is in the on position 2 1 1 Controls PHS1500 1 Power Switch Indicator 2 Heater Temperature Controller 3 Air Cooling Switch 4 Board Temperature Display Alert Controller 5 Temperature Alert Speaker Indicator 6 Alert Speaker On Off Switch 7 Board Temperature Thermocouple Jack K type mini plug Power Cord IR Probe Bracket Moun...

Page 13: ...he temperature control displays and controls the temperature of the heater The temperature displayed is the current temperature of the heater plate Press and hold the star button to see the set point While holding the star button use the up and down arrows to set the desired set point temperature Release the star button to return to normal operation and current temperature The PHS1500 has a single...

Page 14: ... the set temperature If the Alert Speaker switch is in the on position an audible tone will be sounded when the temperature is at or above the setting This may be turned on or off at any time but the alert indicator will always be on when the temperature is at or above the set point On the PHS4000 an Alert Select switch allows the operator to select which of the 2 controllers drives the alert safe...

Page 15: ...erature setpoint Caution Never leave a PCB in the preheater unattended as over heating and possible damage fire could result 2 1 5 Cooling Operation The Cooling option is an air knife that provides a blanket of cool air between the heater plate and the board being heated To activate the cooling air use the toggle switch on the front panel as required The pressure to the air knife can be adjusted b...

Page 16: ... is hinged in the back to allow the user to lift the front for placing the under board support on the preheater surface If the carrier is lifted far enough a set of locking arms engage to hold the carrier up Caution Preheater surfaces and board supports can be extremely hot Avoid contact and use appropri ate tools to handle board supports A board support handling stick is provided To lower the car...

Page 17: ... Setting the IR Probe Offset Setting the offset for the IR Probe requires going into the programing of the CAL3200 controller This should only have to be done during setting up the IR Probe initially and should be done only by appropri ate personnel The manual for the CAL3200 is the source for the following notes and is the controlling document for the entire procedure The notes below are for guid...

Page 18: ...PHS1500 4000 User s Guide 1029 00 902 16 ...

Page 19: ...ter 12 1 4 W x 14 D Temperature Range 50 260 C Electrical 1500 watts 110 volts Preheater Zones 1 Thermocouple Channels 1 Temperature Controllers 1 Model PHS4000 Dimensions 37 W x 23 D x 6 H Maximum Board Size 22 W x 20 D IR Preheater 24 1 2 W x 14 D Temperature Range 50 325 C Electrical 4000 watts 208 volts Preheater Zones 2 Thermocouple Channels 2 Temperature Controllers 2 ...

Page 20: ...PHS1500 4000 User s Guide 1029 00 902 18 ...

Page 21: ...PHS1500 4000 User s Guide 1029 00 902 19 4 1 Schematics ...

Page 22: ...PHS1500 4000 User s Guide 1029 00 902 20 ...

Page 23: ...PHS1500 4000 User s Guide 1029 00 902 21 ...

Page 24: ...PHS1500 4000 User s Guide 1029 00 902 22 ...

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