Air Techniques AirStar AS12INT Installation And Operation Manual Download Page 4

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Air Techniques, Inc.

Page 4

AS12, AS22, AS50, AS70,

I n t e r n a t i o n a l

Figure 1.

AirStar Parts Location

KEY PARTS IDENTIFICATION

View B. Right -Side View

View C. Tank Outlet Assembly Detail View

Cooler

Membrane

Dryer

Pressure

Gauge

Supplied

Air Outlet

Hose

Tank Outlet

Valve

5 Micron

Filter

Moisture

Monitor

Pressure

Relief

Valve

Drain

Valve

Pressure

Switch

View A. Front View

Control

Box

Power

Cable

Motor

Circuit

Breaker

24V Circuit

Breaker

Main Tank

Check Valve

Sound Reducing

Intake Filters

Membrane

Dryer

Motor

Power

Switches

Membrane Dryer

Drain Valve

Summary of Contents for AirStar AS12INT

Page 1: ...Installation and Operation Manual International DENTAL AIR SYSTEM ...

Page 2: ...ed trained dealer technicians or qualified Air Techniques personnel WARNING To prevent fire or electrical shock do not expose this appliance to rain in or moisture All user serviceable items are described in the maintenance section Manufacturing date code on serial number label is in the format Month YYYY ATTENTION USERS Alerts users to important Operating and Maintenance instructions Read careful...

Page 3: ...ed with an anti friction polymer to eliminate the need for oil The air is forced through the Membrane Dryer System consisting of the cooler and the membrane This system removes moisture and air impurities providing the driest possible compressed air while maximizing performance This 100 ultra dry air is reserved in the main storage tank for use by the operatory air system The AIRSTAR features incl...

Page 4: ...etail View Cooler Membrane Dryer Pressure Gauge Supplied Air Outlet Hose Tank Outlet Valve 5 Micron Filter Moisture Monitor Pressure Relief Valve Drain Valve Pressure Switch View A Front View Control Box Power Cable Motor Circuit Breaker 24V Circuit Breaker Main Tank Check Valve Sound Reducing Intake Filters Membrane Dryer Motor Power Switches Membrane Dryer Drain Valve ...

Page 5: ...cal components ex cept for the length of the 10mm Polyurethane Tube items 7 14 P N 54509 Kit P N 87235 provides a tube 6 feet long item 7 for use with three models AS12INT through AS50INT Kit P N 87234 provides a tube 12 feet long item 14 for use with model AS70INT only Airstar Accessory Kits Part Numbers 87235 and 87234 Item Part No Description Qty Item Part No Description Qty 1 87109INT Installa...

Page 6: ...ressure to pressure switch cut in value factory set at 85 PSI Environmental Operating Indoor use at altitudes up to 6562 ft 2000m Temperature 41 to 105 F 5 to 40 C Supply voltage fluctuation of 10 of nominal voltage Storage and Transport Temperature 0 to 150 F 18 to 65 C Relative Humidity 0 to 90 IEC 60601 1 Classification Protection against electric shock 6 2 Class I Applied Parts 5 9 1 8 3 There...

Page 7: ...p leg valve to allow drainage into floor drain sink 3 Air Pipe Pipe can draw air from Inside or Outside Drawing air from cooler and drier environments is beneficial to system performance If drawing from Inside the pipe end should still be protected from ingress of water and animals as appropriate Be aware that noise can emit from the pipe during compressor operation place end accordingly 4 Membran...

Page 8: ...equirements page 7 ELECTRICAL POWER CONNECTION AS12INT is supplied with an installed line cord with an IEC female connector that requires a 220V male IEC minimum 16AWG connector AS22INT AS50INT and AS70INT systems are shipped with open electrical connections which are directly connected to the branch supply circuit as shown by Figure 3 See Site Electrical Requirements page 7 for required branch ci...

Page 9: ...e Switch Panel When any 24V circuit exceeds 150 feet use 16 AWG 2 As shown 3 conductors of the 24V circuit cable from each compressor connect via the user supplied interconnect cable 3 The fourth conductor of interconnect cable to be used for future equipment options enhancements 4 Leave with factory connection without a 24V Switch or connect the associated interconnect cable directly to remote sw...

Page 10: ...This voltage should remain at or above this level while the AIRSTAR is running If not install the appropriate boost transformer and check that the correct main circuit breaker and wire size are being used Check pump up and recovery times Turn on the AIRSTAR s power and determine the pump up time from 0 to 115 PSI Drain the storage tank to 80 PSI and determine the recovery time from 85 to 115 PSI I...

Page 11: ...is not being used be sure that the yellow and the orange wires are connected to one another These wires are located on the pressure switch The power switches located on the face of the compressor Control Box are the power control for each motor Note Compressor motors are designed to run together Do not run one head at a time unless one head has failed and you are waiting for service The motor circ...

Page 12: ... not seated cor rectly a Remove filter s Replace if clogged or dirty When installing make sure filter chamber is clean and rubber flange on top of filter is pushed all the way down into the metal cylinder b Intake filter s clogged or dirty b Replace filter s PN 89831 c Motor noise c Call your authorized dealer for service d Air leaks d Call your authorized dealer for service e Check cooling fans e...

Page 13: ... your authorized Air Techniques dealer if the pump uptime is incorrect See Post Installation Check for pump up times b Leak in the office air system b Look at the moisture monitor see KEY PARTS to locate If it is blue perform the following 1 With the AirStar s power switch ON drain the storage tank to 85 PSI to start the compression cycle 2 When the cycle shuts off at 115 PSI close the storage tan...

Page 14: ... continue performing at its best with uninterrupted service Routine Inspection Monthly Clean exterior surfaces Check for abnormal noises and air leaks Make sure that no flammable corrosive or combustible materials are stored in the equipment room especially in the area around the equipment Check operational range of pressure switch is between 85 115 psi Inspect the Moisture Monitor Figure 4 for a ...

Page 15: ... Note Top Cover O ring P N 87368 is replaced with the Top Membrane Filter See instructions provided with the kit Note Bottom Cover O ring P N 85529 is replaced with the Bottom Membrane Filter Bowl See instructions provided with the kit Compressor Air Intake Filters P N 89938R 1 each cylinder head Preventive Maintenance Kits Supplied Components AirStar Model AS12INT AS22INT AS50INT AS70INT Kit Part...

Page 16: ...ONTROL PANEL w 24 V switches 1 Switch Plate Kit 2 Switch Plate Kit 3 Switch Plate Kit 4 Switch Plate Kit For all AirStars 53111 53251 53250 53133 SOUND COVER AS12INT AS22INT AS50INT AS70INT 85180 85962 2M 89523M 89574M REPLACEMENT PARTS Description Part No 5 Micron Replacement Filter 87168 Preventive Maintenance Kits AirStar Model Kit Part No AS12INT 87351 AS22INT 87352 AS50INT 87353 AS70INT 87354...

Page 17: ... 0 Maximum Pump up Time 0 115 PSI M SS 2 55 3 10 2 50 2 40 Maximum Recovery Time 85 115 PSI M SS 0 48 0 47 0 42 0 40 Tank Size US Gallon ft3 6 0 8 12 1 6 20 2 7 30 4 0 Shipping Weight lbs Approximate No Sound Cover With Sound Cover 170 215 200 240 290 335 430 N A Dimensions in See note No Sound Cover H W D 28 50 25 00 19 75 30 50 29 00 20 00 33 50 35 50 20 50 35 00 47 75 21 75 With Sound Cover H W...

Page 18: ...as been issued will be returned to the customer at the discretion of Air Techniques Inc the return shipping is the customer s responsibility Any item returned under warranty will be repaired or replaced at our option at no charge provided that our inspection confirms it to be defective Air Techniques Inc is not liable for indirect or consequential damages or loss of any nature in connection with t...

Page 19: ...Page 19 Air Techniques Inc AS12 AS22 AS50 AS70 Int e rna t iona l NOTES ...

Page 20: ...r Evacuation System Cleaner Imaging Accessories Chemistry Processor Accessories For over 50 years Air Techniques has been a leading innovator and manufacturer of dental products Our priority is ensuring complete satisfaction by manufacturing reliable products and providing excellent customer and technical support Whether the need is digital imaging utility room equipment or merchandise Air Techniq...

Page 21: ...ype In Design Quark XPress PDF for viewing MS Word CorelDraw WordPerfect Air Techniques Storage Location Stored by document part number in one of the net work release drive directories checked below Manuals Instructions Finished Document Print Requirements Doc size Total sheets Paper requirements Weight Brightness Finish Standard Custom Print Black White Additional Options Print in Color Card Stoc...

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