AIR SYSTEMS BB100-CO Operating Manual Download Page 1

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Manual No. BREBX013

(Rev. 8 Sept. 2012)

OPERATING MANUAL

MODELS:

BB15-CO

BB30-CO

BB50-CO

BB75-CO

BB100-CO

BB150-CO

AIR SYSTEMS INTERNATIONAL, INC.

829 Juniper Crescent, Chesapeake, Va 23320

Telephone (757) 424-3967

Toll Free 1-800-866-8100

Fax No. (757) 424-5348

http://www.airsystems.com

e-mail: [email protected]

French Canadian and Spanish versions of this manual are available online at www.airsystems.com

Summary of Contents for BB100-CO

Page 1: ... CO BB150 CO AIR SYSTEMS INTERNATIONAL INC 829 Juniper Crescent Chesapeake Va 23320 Telephone 757 424 3967 Toll Free 1 800 866 8100 Fax No 757 424 5348 http www airsystems com e mail sales airsystems com French Canadian and Spanish versions of this manual are available online at www airsystems com ...

Page 2: ...JP004 ELJP004 2 Remote Alarm Jack Cover N A ELJP005 ELJP005 ELJP005 ELJP005 ELJP005 3 High CO Audible Alarm N A ELLS004 ELLS004 ELLS004 ELLS004 ELLS004 4 High CO Indicator N A MONC004 MONC004 MONC004 MONC004 MONC004 5 Clear LED Lens N A ELDS013 ELDS013 ELDS013 ELDS013 ELDS013 6 Normal Operation Indicator N A MONC005 MONC005 MONC005 MONC005 MONC005 7 Inlet Fitting QDH3PL6M QDH5PL8M QDH5PL8M QDH5PL8...

Page 3: ...BREATHER BOX PARTS IDENTIFICATION MODEL BB15 CO MODEL BB30 CO MODELS BB50 100 CO MODEL BB150 CO 3 ...

Page 4: ...recommended Should the location or environment significantly change the air quality should be retested The compressor filters and oil level should be checked daily and changed when contami nated or when the maximum number of run hours is achieved This series of air filtration units should be used according to the recommendations specified in the manual The standard filtration package is not explos...

Page 5: ... indicator Re moves oil and particulate to 99 9998 0 01 microns 3rd Stage Activated Charcoal Manual drain and filter change indicator Re moves organic vapors odors and tastes Less than 0 003 pp wt remaining oil content FILTRATION EFFICIENCY Size 2 75 H X 6 57 L X 5 1 W Weight 2 8 lBS 1 27kg Case Extruded Aluminum anodized black Voltage 115 VAC and or 9 16 VDC Shielding Internal RFI EMI filters Fus...

Page 6: ...CO MONITOR PARTS BREAKDOWN 6 ...

Page 7: ... Supply Board CO 91PSB 15 Sensor Connector Soldered To PCB MONC509 16 Battery Box MONC006 17 9 Volt Battery ELB9V 18 Calibration Tool MONC028 19 End Plate CO 91BEP 20 Aluminum Housing CO 91HOU 21 Led Socket MONC009LA 22 Yellow Led MONC008NS 23 Led Socket And Yellow Led CO 91LED 24 PPM Serial No Sticker MONC031 25 Battery Box Connector Soldered To PCB MONC516 26 Led Connector Soldered To PCB MONC51...

Page 8: ...ies STEP 3 Connect the extension cord to a 115 VAC receptacle Note The CO monitor can run off the 9 volt batteries if AC power is not available STEP 4 Connect the optional remote alarm DC only assembly to the remote alarm jack Note This step does not apply to BB15 series STEP 5 Close the flowmeter by turning the control knob fully clockwise Do not over tighten BREATHER BOX SETUP AND OPERATION Note...

Page 9: ...ust the outlet pressure to the setting recommended by the respirator man ufacturer Turn the knob clockwise to increase pressure counterclockwise to decrease pressure STEP 10 Adjust CO monitor air sample flow rate by turning the flowmeter control knob coun terclockwise until the ball hovers between 50 and 100 cc min The box is now ready for operation The monitor will analyze the air sample and disp...

Page 10: ...lator and case 17 liter size BBK 20103 Calibration kit for CO monitor 20ppm CO zero air regulator and case 103 liter size DECAL085 Calibration decal sold in sheet of 14 To assure sensor accuracy calibration of monitor is required If you cannot obtain an accurate calibration sensor replacement may be necessary Consult Repair Service Department before ordering Part Number CO 91NS Replacement CO sens...

Page 11: ...m the monitor s left endplate STEP 3 Remove endplate to gain access to the sensor cup STEP 4 Remove sensor from sensor cup and remove leads Take the new sensor and remove the metal spring Reattach leads to the proper colored terminals on the new sensor Install new sensor into sensor cup STEP 5 Reassemble monitor and reinstall in unit Connect all cables and air sam ple hose Allow monitor to stabili...

Page 12: ...as cylinder STEP 2 Allow 30 seconds for the readout to stabilize The green indicator will illuminate STEP 3 Hold the ON OFF TEST switch in the TEST posi tion The following will occur Audible alarm will sound Green LED will flash Amber Low Battery indicator on monitor will illuminate Red LED will be on This test ensures the circuitry is operable and conti nuity to the sensor is proper Release the s...

Page 13: ...allow the flow of gas thru the hose Verify flow of gas thru the hose via touch or sound STEP 4 Allow digital readout to stabilize 15 30 seconds STEP 5 Adjust the span adjustment screw clockwise to increase or counterclockwise to decrease until the digital readout reads the same as the concentration ppm as printed on the calibration gas cylinder STEP 6 Turn the regulator off and repeat the zero adj...

Page 14: ...LY 15ADW 5 FILTER BOWL WITH AUTO DRAIN ASSEMBLY 15 PBAW 6 MANUAL DRAIN 15MDW 7 FILTER BOWL WITH MANUAL DRAIN 15 PBMW 8 FILTER CHANGE INDICATOR 15DPW 9 FILTER BOWL GUARD 15PBGW NOTE For BB15 series units purchased prior to 12 04 please contact customer service for correct ordering information on replacement filter components MODEL BB15 CO FILTER BREAKDOWN 14 ...

Page 15: ...L261 2 FILTER BOWL O RING WL266 3 A FILTER ELEMENT AND O RING BB30 A 4 C FILTER ELEMENT AND O RINGS BB30 C 5 D FILTER ELEMENT AND O RINGS BB30 D 6 AUTO DRAIN ASSEMBLY WL024 7 FILTER BOWL WITH GUARD AND AUTO DRAIN WL264 8 MANUAL DRAIN WL262 9 FILTER BOWL WITH GUARD NO DRAIN WL267 15 ...

Page 16: ...E INDICATOR WL056 2 FILTER BOWL O RING WL091 3 A FILTER ELEMENT AND O RING BB50 A 4 C FILTER ELEMENT AND O RINGS BB50 C 5 D FILTER ELEMENT AND O RINGS BB50 D 6 AUTO DRAIN ASSEMBLY WL024 7 PLASTIC FILTER BOWL WL049 8 METAL FILTER BOWL GUARD WL094 9 MANUAL DRAIN WL153 16 ...

Page 17: ...ATOR WL261 2 A FILTER ELEMENT AND O RING BB75 A 3 C FILTER ELEMENT AND O RINGS BB75 C 4 D FILTER ELEMENT AND O RINGS BB75 D 5 AUTO DRAIN ASSEMBLY WL024 6 FILTER BOWL WITH AUTO DRAIN WL187 7 MANUAL DRAIN WL262 8 FILTER BOWL WITH MANUAL DRAIN WL188 9 FILTER BOWL O RING WL189 17 ...

Page 18: ...B100 A 4 C FILTER ELEMENT AND O RINGS BB100 C 5 D FILTER ELEMENT AND O RINGS BB100 D 6 AUTO DRAIN ASSEMBLY WL024 7 PLASTIC FILTER BOWL WL055 8 METAL FILTER BOWL GUARD WL092 9 MANUAL DRAIN WL153 NOTE On MODEL BB100 CO filters shown above filter change indicators are on all three filters On MODEL BB150 CO only the C filter has a filter change indicator 18 ...

Page 19: ...NY OTHER DIRECT OR INDIRECT COSTS EXPENSES LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE OF THE PRODUCT OR ANY PART THEREOF The purchaser shall be solely responsible for compliance with all applicable Federal State and Local OSHA and or MSHA requirements Although Air Systems International believes that its products if operated and maintained as shipped from the factory and in accordance w...

Page 20: ...iper Crescent Chesapeake Va 23320 Telephone 757 424 3967 Toll Free 1 800 866 8100 Fax No 757 424 5348 http www airsystems com e mail sales airsystems com Printed in the U S A Copyright Air Systems International Inc 2012 All Rights Reserved ...

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