Air Liquide T 150i AC/DC Owner'S Manual Download Page 3

The use of welding equipment can cause

injury to the operator.  The reading and understanding
of the safety standards mentioned below is compulso-
ry prior to connecting, preparing, using or transporting
welding equipment.

1.1 INSTALLATION OF EQUIPMENT 

1.

Installation and maintenance of equipment
must be performed in compliance with local
safety standards. 

2.

Frequently inspect the welder plug,

receptacle and wiring. If damaged, replace
immediately with approved electrical connec-
tions and adequately sized wiring.

3.

Connect the welding ground as near as possi-
ble to the operating area.

4.

Do not pass welding equipment cables
through or near lifting chains, crane cables or
any electrical lines.

5.

If earth grounding of the workpiece is
required, ground it directly with a separate
cable.

6.

Do not touch the electrode if you are in con-
tact with the work, ground or another elec-
trode from a different welding machine.

7.

Use only well-maintained equipment.  Repair
or replace damaged parts immediately.
Maintain welding equipment according to
owner’s manual.

8. Never use welding equipment near water.  Do

not spray water or other liquids on the welding
equipment.

9.

Avoid direct contact between wet garments
and metal parts that are electrically charged.

10. Always wear gloves and rubber-soled shoes

when working in wet areas or standing on
metal surfaces.

11. Always turn off welding equipment that is not

being used.  Do not leave welding equipment
unattended.

SIGNIFICANT DC VOLTAGE exists after the
removal of input power to inverters.
• Always discharge input capacitors before touch-

ing any parts.  Service work should be complet-
ed by qualified personnel only.

1.2 PERSONAL PROTECTION

1.

Welding operations produce radiation, noise,
heat and noxious fumes.  Suitable safety pre-
cautions must be taken to minimize the risk.

2.

Wear fire resistant work gloves,

long sleeve shirts, pants, safety shoes, cap
and welding helmet to protect the skin from
radiation and metal sparks.

3.

Always wear ear protection.

4.

Always wear eye protection with side shields.

5.

Position a fire resistant screen around the
welding area to protect bystanders from radi-
ation, sparks and slag.

3

WARNING

Read and understand this entire Owner’s Manual before installing, operating or servicing this equipment. While the
information contained in this Owner’s manual represents our best judgment, Air Liquide assumes no liability for its
use.

Reproduction of this work, in whole or part, without written permission of the publisher is prohibited.

All rights reserved.

The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any
error or omission in the Air Liquide T 150i AC/DC Owner’s Manual, whether such error results from negligence, acci-
dent or any other causes.

1. SAFETY PRECAUTIONS - READ BEFORE USING

Summary of Contents for T 150i AC/DC

Page 1: ...hnical specifications and the wiring diagrams contained in this owner s manual are valid only for the model that has the part number indicated below T 150i AC DC T 150i AC DC ALW M170500182 Air Liquid...

Page 2: ...RINCIPAL SAFETY STANDARDS 5 2 SPECIFICATION AND DESCRIPTION 2 1 SPECIFICATIONS 7 2 2 DESCRIPTION 7 2 3 DUTY CYCLE AND OVERHEATING 8 2 4 VOLT AMPERE CURVES 8 3 OPERATION 3 1 FRONT PANEL CONTROLS 9 3 2...

Page 3: ...in wet areas or standing on metal surfaces 11 Always turn off welding equipment that is not being used Do not leave welding equipment unattended SIGNIFICANT DC VOLTAGE exists after the removal of inpu...

Page 4: ...lways wear a protective mask 3 If the ventilation system is inadequate use an air respirator 4 Beware of gas leaks Shielding gases such as argon are heavier than air and when used in small spaces will...

Page 5: ...FIELDS As welding current flows through welding cables it can cause electromagnetic fields To reduce mag netic fields use the following procedures 1 Keep cables close together by twisting or taping t...

Page 6: ...iate eye ear and body protection equipment 2 Protect face ears and neck dur ing welding operations Advise other persons in the vicinity to look away and stand clear of arc rays and hot metal The posit...

Page 7: ...rrent regulation and thermal overload protection assist the welding operator in perform ing smooth and consistent welds Built in anti stick hot start and arc force will ensure ease of operation and in...

Page 8: ...duty cycle can damage the unit and void the warranty 2 4 VOLT AMPERE CURVES Volt ampere curves show the maximum voltage and amperage output capabilities of the welding power source Curves of other se...

Page 9: ...slowly reduced to zero based on the time that is set on the crater time control When the foot control is released the second time welding current is dis abled Spot Timer Control When the selector on...

Page 10: ...inues to run until the unit has cooled down 9 POSITIVE WELD OUTPUT RECEPTACLE For Stick welding using electrodes that operate on DCEP Direct Current Electrode Positive connect the electrode cable to t...

Page 11: ...ructed and that there is no risk of obstruction during operation 4 Avoid areas where dust or other objects could be sucked into the system 5 Equipment must not obstruct corridors or work activities of...

Page 12: ...control to the remote 14 pin receptacle located on the front panel of the unit 5 Connect the TIG torch power cable to the neg ative receptacle on the unit 6 Connect the ground cable to the positive r...

Page 13: ...oper type and size of tungsten electrode Use properly prepared tungsten Check and reverse electrode polarity check and correct poor connections to workpiece Shield welding zone from drafts Check shiel...

Page 14: ...14 6 T 150i AC DC ELECTRICAL DIAGRAM...

Page 15: ...15 7 T 150i AC DC SPARE PARTS LIST...

Page 16: ...16...

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