HOW TO OPERATE
Suggest air pressure is from 2.0 to 4.0 bar in order to obtain the
best transfer efficiency.
Set the spray distance from the gun to the workpiece as near as
possible within the range of 200 - 300 mm.
Keep fluid output as small as possible to the extent that the job will
not be hindered. It will lead to better finishing with fine atomization.
The gun should be held so that gun is perpendicular to the surface
of the workpiece at all times. And, the gun should move in a straight
and horizontal line. Arcing the gun causes uneven painting.
Recommended paint viscosity differs according to paint property and painting conditions. From 15 to 23 sec./
Ford #4 is recommendable
MAINTENANCE AFTER PAINTING
1) Pour remaining paint into another container and then clean paint passages and air cap. Spray a small amount
of thinner to clean paint passages. Incomplete cleaning will cause adverse pattern shape and particles. Clean fully
and promptly two-component paint after use.
2) Clean other sections with attached brush soaked with thinner and waste cloth.
3) Clean paint passages fully before disassembly.
4) Remove fluid nozzle after removing fluid needle set or while keeping fluid needle pulled, in order to protect seat
section.
5) While keeping fluid needle set inserted, tighten fluid needle packing set by hand. Then tighten gradually by span-
ner. Adjust packing set while pulling trigger and watching movement of fluid needle set since too much tightening
will slow down movement of fluid needle and result in leakage from tip of nozzle.
6) Turn pattern adj. knob counterclockwise to full opening, and then tighten pattern adj. guide into gun body.
SAFETY WARNINGS
1. Fluid and solvents can be highly flammable or combustible.
- Use in well-ventilated spray booth.
- Avoid any ignition sources such as smoking, open
flames, electrical hazard, etc.
2. NEVER use HALOGENATED HYDROCARBON SOL-
VENTS (1.1.1 T
RICHLORINE
,
ETHYL CHLORIDE
, etc.), which
can chemically react with aluminium and zinc parts and
cause an explosion. Be sure that all fluids and solvents
used are chemically compatible with aluminium and zinc parts.
If in doubt, consult your fluid or solvent supplier to ensure compatibility. Details of materials used in the gun are avail-
able on request.
3. To reduce the risk of static sparking, grounding continuity to the spray equipment and object being sprayed must be
maintained.
1. NEVER point gun in the direction of human body.
2. NEVER exceed the maximum safe working pressure of the equipment.
3. ALWAYS release air and fluid pressures before c!eaning, disassembling or servicing. For emergency stop and pre-
vention of unintended operation, a ball valve installation near the gun to stop air supply is recommended.
1. Toxic vapours produced by spraying certain materials can create intoxication and serious damage to health.
- Use the gun in well-ventilated areas.
- Always wear protective eyewear, gloves, respirator, etc., to prevent the toxic vapour hazard, solvents and paint
from coming into contact with your eyes or skin.
2. Noise level mentioned in main specifications was measured at 1.0 m behind the tip of the gun, 1.6 m height from floor.
- Wear earplugs if required.
1. NEVER enter working areas of robots, reciprocators, conveyors, etc., unless machines are switched off.
2. NEVER spray foods or chemicals through the spray gun.
3. NEVER modify this product for any applications.
INSTALLATION
IMPORTANT:
- This gun should be operated by adequately trained operators only.
- Ensure that the gun has not been damaged during transportation.
- Clean dry air should be supplied to the gun.
1. Connect an air hose to air hose joint tightly.
2. Connect a container to fluid joint .
3. Flush the gun fluid passage with a compatible solvent.
4. Pour paint into container, test spray, and adjust fluid output as well as pattern width.
2
3
FIRE OR EXPLOSION HAZARD
MISUSE HAZARD
HAZARD CREATED WHILE COATING MATERIALS ARE ATOMIZED AND SPRAYED
OTHER HAZARDS
WARNING
NEVER USE COMMERCIAL OR OTHER PARTS INSTEAD OF AIR GUNSA ORIGINAL SPARE
PARTS
NEVER IMMERSE THE WHOLE GUN INTO LIQUID SUCH AS THINNER
NEVER DAMAGE HOLES OF AIR CAP, FLUID NOZZLE OR FLUID NEEDLE
WARNING
TURN OFF AIR AND COATING MATERIALS TO THE GUN AND RELEASE PRESSURE BY TRIG-
GERING THE GUN BEFORE DISASSEMBLING, CLEANING OR SERVICING.
PAY ATTENTION WHEN DISASSEMBLING SPRAY GUN SINCE YOU MUST TOUCH SHARP PARTS.
BEFORE DISASSEMBLING READ CAREFULLY THIS INSTRUCTION MANUAL.
SPARE PARTS LIST
DESCRIPTION
REF.PART
AIR CAP
Ref. Part 1
NOZZLE
Ref. Part 2
NOZZLE HOLDER
Ref. Part 3
GUN BODY
Ref. Part 4
PATTERN ADJ.
Ref. Part 5
FLUID NEEDLE ADJ. KNOB
Ref. Part 6
FLUID NEEDLE GUIDE
Ref. Part 7
FLUID NEEDLE SPRING
Ref. Part 8
FLUID NEEDLE
Ref. Part 9
NEEDLE PACKING NUT
Ref. Part 10
AIR VALVE SET
Ref. Part 11
AIR VALVE SPRING
Ref. Part 11-1
AIR VALVE
Ref. Part 11-2
DESCRIPTION
REF.PART
AIR VALVE SEAT SET
Ref. Part 11-3
TRIGGER STUD
Ref. Part 12
TRIGGER
Ref. Part 13
PLUG
Ref. Part 14
THREADED BUSHING 1/4” BSP
Ref. Part 15
SCREW
Ref. Part 16
AIR NIPPLE 1/4” BSP
Ref. Part 17
CUP SET
Ref. Part 18
LID + NON DRIP SET
Ref. Part 18-1
NON DRIP SET 5 pcs.
Ref. Part B
PACKING SET
Ref. Part C
AIR FLOW CONTROL VALVE
Ref. Part D
PAINT FILTER
Ref. Part E
