Aimco AcraDyne AcraDrive 2000 Series, Operation Manual

Page: 4 / 8

4
24 31714 LED Jumper Cable Assm., 4 Pin, AcraDrive Pistol Tools 1
25 31711 Header Connector, 4-Pos., .079” (2 mm) Gold 1
26 31715 Signal Jumper Cable Assm., 12 pin,
AcraDrive Pistol Tools 1
27 31712 Header Connector, 12-Pos., .079” (2 mm) Gold 1
28 28767 Tool Conn. Assm. 1
29 31727 Screw, BHSC 6-32 x 1/2, Torx, Steel, Black Oxide 4
30 (not shown) 25424 Ground Wire Assm. 1
31 26791 Washer, Flat, No 6 Screw, Steel, Black Oxide 4
32 25745 Screw, BHSC 4-40 Steel, Black Oxide 4
26 25814 Screw, Pan Head Phillips, 4-40 x 3/16, Star Wash, SS 1
34 31062 LED Cover, Fixtured 1
35 28756 End Cap, Pistol 1
36 25212 Switch Sub-Assembly 1
37 (not shown) 31713 Trigger Cable Assm., 6 Pin - 6 Pin, AcraDrive Pistol Tools 1
38 28753 Motor Cover, Small Motor O.D. 1
39 23753 Screw, FHSC 6-32 x 5/16, 18-8 SS 4
40 31025 Wave Spring, Split, 1.44 x 1.75 x .018, Steel 1
41 31023 Retaining Ring, Spiral, 1.21 8x 1.454 x .05, Steel 1
42 (not shown) 24173 Heat Shrink, 1/4”, Black A/R
43 (not shown) 24213 Heat Shrink, 1/2” Black A/R
44 22141 Safety Label 1
45 (not shown) 24263 Kapton Tape, 1/2” A/R
46 (not shown) 27464 Twisted Waxed Linen Twine A/R
47 (not shown) 28257 Cable Tie, 1.65 mm x 71 mm A/R
R E V I S E D 1 1 / 2 1
Index Part
Number Number Description Qty.
1 28766 Motor Assembly 1
2 21099 Shim, Output Shaft, .010 --- 3000 Series A/R
3 21098 Shim, Output Shaft, .005 --- 3000-Series A/R
4 21097 Shim, Output Shaft, .002 --- 3000-Series A/R
5 31002 Motor Coupler 1
6 31031 Spacer, Motor to Threaded Adapter 1
7 31008 Sun Gear, 21t 1
8 30803 Screw, SHC, 6-32 x 1.25, Black Oxide 1
9 31003 Adapter, Motor to Ring Gear Housing 1
10 31012.002 Transducer Sub-Asm, 30 Nm 1
31012.003 Transducer Sub-Asm, 50 Nm 1
11 31041 Gear Train Assm, 30 Nm 1
31020 Gear Train Assm, 50 Nm 1
12 31035 Thrust Washer 1
13 31014 Bearing, Radial Ball, Angular Contact, Double Row 2
14 31004 Gear Case Housing, Impact 1
15 26880 Shim, Bearing Retainer, .010 A/R
16 26879 Shim, Bearing Retainer, .005 A/R
17 26878 Shim, Bearing Retainer, .002 A/R
18 31021 Retaining Ring, Single Turn, 17 mm 1
19 30966 LED Board Assm, i2c 1
20 24935 Screw, SHC 4-40 x .25, Steel, Black Oxide 2
21 20534 2000 Serial/Model Label 1
22 27235 O-Ring, Buna-N, #28 2
23 28755 Pistol Handle, Aluminum, 2000-Series, Gen 4c 1
Index Part
Number Number Description Qty.
AEP4P22030AV, AEP4P22050AV DC PULSE PISTOL TOOL
EXPLODED VIEW
PARTS LIST
— FOR REFERENCE ONLY
3) O-RINGS: LUBRICATE WITH O-RING LUBE
ASSEMBLY INSTRUCTIONS
1) GEARS & SPLINES: LUBRICATE WITH DOW CORNING
MOLYKOTE BR2 PLUS GREASE.
2) BEARINGS: LUBRICATE WITH
CHEVRON SR1 GREASE
SUB-ASSEMBLY
37
6
3 4
6
6
16 17
6
6
TIGHTEN TO 90Nm (66 FT-LBS.)
APPLY LOCTITE 243 (BLUE)
APPLY LOCTITE 222 (PURPLE)
14
18
APPLY LOCTITE 222 (PURPLE)
APPLY LOCTITE 222 (PURPLE)
17 -
13
INTO TOOL
CONNECTOR ITEM
10
9
12
24
6
41
21
19
5
40
38
29
23
7
8
28
35
22
.
44
34
CONNECT WIRES FROM TRANSDUCER
ORIENT TOOL CONNECTOR
15
AS SHOWN.
1-3/4" (44.5mm) FLATS
9 ONTO ITEM
ITEM
31
9
43
1
25
1
8
28
36
USE ACRADYNE TOOL #2422 AND MOTOR ADAPTER
32
USE ACRADYNE TOOL #3338
PRESS TO
SUPPORT TOOL #3363
1
WHEN ROTATING THE TOOL OUTPUT.
WITH KEY SLOT ALIGNED WITH
TOOL OUTPUT, AS SHOWN
4 PLACES
.3Nm (3 IN-LBS)
11
15
APPLY LOCTITE 222 (PURPLE)
TIGHTEN TO .6Nm (5 IN-LBS.)
ITEM
ALIGN WITH FLATS ON MOTOR SHAFT
SEE NOTE #3
5
14
TIGHTEN TO 1.0Nm (9 IN-LBS.)
26
TIGHTEN TO
USE ACRADYNE TOOL #3361 TO HOLD ITEM
WIRES OF MOTOR, ITEM
THRU GROUND TERMINAL
NO LOCTITE
20
TIGHTEN TO 2.8Nm (25 IN-LBS)
.
MEASURE LESS THAN .6Nm (5 IN-LBS.) RESISTANCE
INSTALL ONTO MOTOR COUPLER, ITEM
SHIM AS REQUIRED, ITEM
. MUST 14
19
TIGHTENING ITEM
.
NOT SHOWN
CONNECTOR INTO HANDLE.
SHOULDER IN
TIGHTEN TO 2.3Nm (20 IN-LBS.)
TIGHTEN TO 80Nm (59 FT-LBS.)
39
9
10
AND WIRE HARNESS OF LED BOARD, ITEM
TIGHTEN TO 1.0Nm (9 IN-LBS.)
APPLY LOCTITE 222 (PURPLE)
ADAPTER
TIGHTENING ADAPTER, ITEM
WRAP CONNECTION WITH ITEM
TIGHTEN TO .6Nm (5 IN-LBS.)
1
INSTALL INTO ITEM 26
IN ITEM
WIREWAY TO ALIGN WITH MOTOR,
TIGHTEN TO MOTOR ADAPTER, ITEM
INSTALL INTO ITEM
SEE NOTE #3
11
ITEM
AS REQ'D.
42
APPLY LOCTITE 243 (BLUE)
INSTALL INTO GROOVE IN OUTPUT
SHAFT OF ITEM
WHILE TIGHTENING ITEM
28 FROM ITEM
7
27
PRIOR TO INSTALLING TOOL
ENSURE THAT GEAR TRAIN CAN SPIN FREELY AFTER
2
26
SEE NOTE #2
24
AND SLIDE ONTO SHAFT.
TO INSTALLING TOOL CONNECTOR.
PRIOR
9
WITH ITEMS
AND SIGNAL
WRAP CONNECTION WITH ITEM
SHIM ITEM 14
INSTALL WIRE HARNESSES,
ITEMS 24 AND 26
SECURE CONNECTION FROM
TRIGGER CABLE, ITEM 37 WITH
ITEM 46
PASS TRANSDUCER WIRES THRU
SLOT IN ITEMS 9 AND 1 AND THRU HANDLE.
APPLY KAPTON TAPE, ITEM 45 OVER TRANSDUCER WIRES IN WIREWAY.
MAKE CONNECTION WITH TID BOARD IN ITEM 28
8
USE FIXTURE ASM. # 3341 TO HOLD MOTOR IN PLACE WHEN