EN
installation
and maintenance
manual
FOR THE INSTALLER AND THE USER
Z-106164 ● 00
THERMAL MANAGEMENT UNIT
TMU 500
Page 1: ...EN installation and maintenance manual FOR THE INSTALLER AND THE USER Z 106164 00 THERMAL MANAGEMENT UNIT TMU 500...
Page 2: ...he Front Door G 27 Hydraulic Connections Nesta Nesta Chrome G 28 Hydraulic Connections CoilMaster G 29 Hydraulic Connections Cascade G 30 Hydraulic Connections Key G 31 Safety Instructions and Recomme...
Page 3: ...Opening and Closing the access door and panels G 26 Fig 14 Inverting the Door Opening Side G 27 Fig 15 ConnectionDiagram Nesta NestaChrome G 28 Fig 16 Connection Diagram CoilMaster G 29 Fig 17 Connec...
Page 4: ...levant explanation about the op eration of the appliance and the heat ing system as well as the safety devices that are provided Any instruction regarding periodic checks to be performed and possible...
Page 5: ...azardous situation that can cause serious damage to equip ment and or injuries or death Indicates an important instruction which if not followed could re sult in a hazardous situation that could cause...
Page 6: ...consent of the manufacturer If components need to be replaced only genuine factory parts or compo nents approved by the manufacturer must be used When working on the appliance and the system make sure...
Page 7: ...duct on page G 25 for the complete unpacking and installation in structions Appliance Marking The data plate is located at the back of the appli ance Appliance Naming In the documentation Thermal Mana...
Page 8: ...ance and water circuit The TMU appliances are not provided with the fol lowing mandatory safety equipment that the install er must place in the system in accordance with the applicable local standards...
Page 9: ...EN 00 Product Description Fig 3 TMU Components Front view KEY 1 On Off switch 2 Control panel access door 3 Control panel 4 Water tank insulation 5 Removable bottom panel 6 Hinged reversible front doo...
Page 10: ...in 2 inlet outlet DWH tank in 1 1 2 7 Electronic board 8 Socket 230V 9 Web server 10 Extension modules 11 TMU controller 12 Mod bus module 13 Outlet HC 14 Inlet Boiler 15 Inlet DHW tank 16 Outlet Boi...
Page 11: ...G 11 Z 106164_EN 00 Technical Specifications Technical Specifications dimensions expressed in mm Dimensions 880 2171 1022 1048 564 315 439 443 803 1068 1293 1483 1608 1743 2060...
Page 12: ...nical Specifications 500 100 740 100 Fig 5 Single Appliance Clearances View from the Top Clearances Min Recommended top mm 400 800 back mm 500 800 front mm 740 Front door fully open on hinges 830 side...
Page 13: ...y l 500 max heating temperature C 95 operating heating temperature C 35 85 max operating heating pressure bar 6 insulation mm 60 mm ESP Graphite core 20 mm fleece diagonal size mm 650 810 nominal wate...
Page 14: ...h remains pushed in and is illuminated Follow on tasks Check the pressure of the water circuit in operation It should be between 0 8 and 6 bar i i Stopping the Appliance Conditions None Procedure 1 Pu...
Page 15: ...a function value and validate a choice Depressing the selector for more than 3 sec when an error is displayed on the screen takes you back to the Home screen Doing the same in Expert menus brings bac...
Page 16: ...alyze and test info on the system Adjust repair Expert only Allows to adjust the parameters in the Complete parameter list and to access the commissioning wizard Symbols appearing in the horizontal st...
Page 17: ...ion the plant or zones are switched off Energy consumption is re duced to a minimum The building or zones remain however protected e g in protection mode Temp setting Operating mode Protection Automat...
Page 18: ...de activates the function Nominal setpoint 60 C Time program Active if operating mode is set to On Info Error error code and descrip tion Maintenance maintenance code and description Heat pump Status...
Page 19: ...Special operations Special operations 1 2 Manual control These functions can be set to On or Off Special operations 2 2 Economy mode Settings Heating zone 1 2 Comfort setpoint 20 0 C Reduced setpoint...
Page 20: ...ortly the rotary se lector turn the selector to adjust the value then depress the se lector to validate Regional settings 1 3 Regional settings 3 3 Regional settings 1 3 Back 60 0 C Nominal setpoint T...
Page 21: ...aracteristics of Reduced mode Heating made without time program Eco functions active In Comfort mode the room temperature is main tained at the set Comfort setpoint Characteristics of Comfort mode Hea...
Page 22: ...5 C Time program Automa c Temperature Zone 1 Setpoints The different setpoint setting ranges are interlocked which means that the next lower setpoint cannot be higher than the next higher and vice ver...
Page 23: ...ve is correctly set when the desired room temperature is main tained throughout the entire heating season despite changes to outdoor temperatures i The adjusted heating curve is based on a room temper...
Page 24: ...mmer operation will be earlier Change from summer to winter operation will be later 24 hour heating limit Parameter setting 24 hour heating limit produces a limit temperature lf the outside temperatur...
Page 25: ...stand ards and regulations on prod uct handling It is prohibited to handle the appliance using protruding components or rest the appliance on protruding components Failure to comply with these recom m...
Page 26: ...ptacle Center front panel 2 Holding the bottom edge of the panel lift lower the panel Front door 3 Holding the left or right hand side of the pan el open close the front door The opening direction of...
Page 27: ...the left side of the front door 1 Retain for reinstallation OFF i 4 On the right side of the frame releasetwoscrewsfromtop bottomhinges 3 Remove and retain for reinstallation rotate each hinge 3 180...
Page 28: ...Z 106164_EN 00 Product Installation Hydraulic Connections Nesta Nesta Chrome Fig 15 Connection Diagram Nesta Nesta Chrome aic T aic T T T P T T T T T T P P P T T T T T T T C M T T T T T P ENERGY MANAG...
Page 29: ...G 29 Z 106164_EN 00 Product Installation Hydraulic Connections CoilMaster Fig 16 Connection Diagram CoilMaster aic T T T T T T T T P P P T T T T T T T C T T T P P ENERGY MANAGER H...
Page 30: ...G 30 Z 106164_EN 00 Product Installation Hydraulic Connections Cascade aic T T T P T T T T T C T T P ENERGY MANAGER H Fig 17 Connection Diagram Cascade...
Page 31: ...red safety acces sories safety group expansion vessel etc Also refer to the heat generator tech nical documentation for more information T T P T T P P P Ball valve Expansion vessel Safety group Pressu...
Page 32: ...freeze product with the appliance ma terials Make sure that the circuit is provided with a safety pressure relief valve and an expansion vessel that is appropri ate for the appliance power and the sy...
Page 33: ...circuit Inhibitors may be used according to stand ard EN 14868 An air separator on the appliance supply circuit combined with a dirt separator up stream of the appliance must be installed according t...
Page 34: ...of metal pipe D1 to a tundish i 3 51 The diameter of discharge pipe D1 should be not less than the nominal outlet size of the tem perature relief valve 3 52 Where a manifold is used it should be sized...
Page 35: ...es should be connected to the pipe Plastic pipes should be joined and assembled with fittings appropri ate to the circumstances in which they are used as set out in BS EN ISO 1043 1 Where pipes cannot...
Page 36: ...ge pipe arrangement Table G3 Sizing of copper discharge pipe D2 for common temperature relief valve outlet sizes Example of discharge pipe sizing Figure on previous page shows a G1 2 tempera ture reli...
Page 37: ...are installed on a low voltageterminal theelec tronic board will be damaged When connecting wires to the termi nals check that the connection is se cure and that all the wire strands are tightly held...
Page 38: ...Make sure that the power supply to the appliance is deactivated power supply cable disconnected from the appliance before accessing the high voltage terminal strip 2 Remove one screw 1 from the top of...
Page 39: ...he heat pump such as heat pump inlet temperature heat pump outlet temperature outside temperature heat pump fault Based on these information additional safety measures are provided to protect the heat...
Page 40: ...BN GNYE GNYE BU BN GNYE BU BU BN BN Max 1A output Max 1A output G3 Q2 X11 X12 X15 Signal Signal Signal Signal Signal GND N ZX6 N QX5 N QX4 NC QX4 NO EX3 EX2 EX1 EX4 4 FX3 N QX2 NC QX2 NO QX1 N QX3 N P...
Page 41: ...Green Yellow Blue Bronze X50 X60 GY Grey Signal Grounding WH White N4 GND Signal GND Signal GND Signal GND Signal Signal GND BSB M 7 Signal 6 G H1 M H3 GX1 3 4 X86 Signal Signal Signal Signal GND 1 2...
Page 42: ...output Max 1A output G3 N5 N6 N7 Q2 Legend Multifunctional Signal HV Grounding Neutral Phase 12V DC GNYE BU BN BK RD Red Black Green Yellow Blue Bronze X50 X60 GY Grey Signal Grounding WH White N L N...
Page 43: ...4 1 DC24V RJ45 Ethernet CL CL GND Signal GND Signal GND Signal GND Signal Signal Signal GND BSB M 7 Signal 6 G H1 M H3 GX1 3 4 X86 Signal Signal Signal Signal GND 1 2 5 GND RD WH RD RD BK WH RD BX4 M...
Page 44: ...G 44 Z 106164_EN 00 Product Installation Electrical Connections System Components Fig 21 TMU wiring heat pump Modbus connection Fig 22 TMU wiring heat pump On off switch...
Page 45: ...G 45 Z 106164_EN 00 Product Installation Fig 23 Wiring heat pump circulating pump Fig 24 TMU wiring Boiler...
Page 46: ...Off switch located on the right side of the appliance When in the ON position the switch remains pushed in and is illuminated When starting the appliance for the first time after installation the con...
Page 47: ...rt End user Symbols used for the operation of the selector turn the selector to the left or to the right depress shortly the rotary selector turn the selector to adjust the value then depress the sele...
Page 48: ...tional information i Test wiring This section allows to check that the signals to and from the equipment main board are correct No test is the standard configuration Change it if you want to perform w...
Page 49: ...kday 1645 Legionella function setpoint 65 C 1641 Legionella function periodically 3 1642 Legionella function weekday Monday Tuesday Wednesday Sunday Skip Skip Redo Redo Continue Continue System setup...
Page 50: ...Yes 7170 Telephone customer service 0 Commissioning wizard 7167 Commissioning wizard Off On next time the control device is switched on Redo Complete parameter list Commissioning wizard Select this fu...
Page 51: ...e drain valve can be extremely hot Use extreme caution when draining a hot appliance Once the inspection and maintenance tasks are complete ensure that all re moved components are reinstalled and all...
Page 52: ...pushed in and is illuminated 2 Allow the appliance to operate for a few min utes then bleed the air from the circuit by opening draw off tap in the hot water circuit Follow on tasks 1 Check there is...
Page 53: ...he extension modules can be done au tomatically choosing preset functions under lines 7300 7371 7450 Web Server Module Through the use of this module you can connect to an Ethernet and get remote acce...
Page 54: ...els proceed as follows Menus and Settings The table on the following page contains some of the menus and submenus for the installer The last column allows the installer to write down the setting defin...
Page 55: ...upplementary generator to be released 30 C 20 C 10 C 0 C 10 C 20 C 30 C 40 C POWER OUTSIDE TEMPERATURE HEATPUMP HEAT DEMAND Lorem ipsum Lorem ipsum BIVALENT POINT BOILER Line no Operating line 2909 Re...
Page 56: ...Lietuvi English 40 Used as Operator unit 1 Operator unit 2 Operator unit 3 Operator unit 1 42 Assignment device 1 Zone 1 Zone 1 and 2 Zone 1 and 3 All zones All zones 48 Warmer cooler device 1 None Fo...
Page 57: ...ode Automatic Protection Reduced Comfort Automatic 1010 Comfort setpoint 21 C 1012 Reduced setpoint 19 C 1014 Protection setpoint 10 C 1020 Heating curve slope 0 8 1021 Heating curve displacement 0 C...
Page 58: ...gram 3 HCP DHW release Time program 4 DHW Time program 5 1661 Circulating pump cycling Off On 1663 Circulation setpoint 45 C 1680 Optg mode changeover Off On Heat pump 2855 Switch off temp max HC 2909...
Page 59: ...wire cross sectional no communication Check connection of the room units 84 BSB wire address collision 2 room devices have the same assignment prog no 42 Correct device address 85 BSB RF communicatio...
Page 60: ...1 BX31 no function Check connection or verify parametriza tion of connections 442 BX32 no function Check connection or verify parametriza tion of connections 443 BX33 no function Check connection or v...
Page 61: ...fy parametriza tion of connections 465 BX11 no function Check connection or verify parametriza tion of connections 466 BX12 no function Check connection or verify parametriza tion of connections 467 B...
Page 62: ...ring Relay malfunction 1 Check the relay 2 Replace the electronic board Pump malfunction 1 Reset the pump 2 Check if there is voltage at the pump If there is replace the pump Temperature too high comp...
Page 63: ...Floor heating Radiators Other Cascade Y N Number of boilers Water Water hardness at start up mol m or mg l System volume L Additive s Antifreeze Y N Type Quantity Hydraulics Heating circuit normal pr...
Page 64: ...to require ments for the appliance Controller Appliance controller Other controller Y N Type Optional modules installed Y N Type Optional items installed Y N Outdoor sensor Y N Type Room unit s Y N Ty...
Page 65: ...G 65 Z 106164_EN 00 NOTES...
Page 66: ...G 66 Z 106164_EN 00 NOTES...
Page 67: ...G 67 Z 106164_EN 00 NOTES...
Page 68: ...www myaic eu AIC Europe B V Graafschap Hornelaan 163A NL 6001 AC Weert The Netherlands...
