6
FIGURE 9
FIGURE 10
FIGURE 11
FIGURE 12
17. Assemble a spacer, a flat washer, a wheel with the valve
stem facing out, and another flat washer onto the axle
as shown in figure 12. Secure the wheel on the axle with
a cotter pin, spreading the ends. Assemble the hub cap
by pressing it onto the flat washer. Repeat on other end
of axle.
18. Grease the wheels using a grease gun.
IMPORTANT:
Pump grease into the grease fittings until it
is forced out through the ends of the wheel hubs.
15. Place the latch lock lever through the slot in the draw
bar tongue as shown in figure 10. Assemble the 5/16" x
4" hex bolt through the tongue, the lever and two 5/16"
SEMS nuts (one on each side of the lever). Assemble
the 5/16" nylock nut onto the end of the bolt and
tighten
so that the bolt can still rotate freely.
Tighten
the two
5/16" SEMS nuts against the sides of the latch lock lever
so that the lever is centered in the slot. See figure 10.
AXLE
DRAW BAR
TONGUE
LATCH STAND
BRACKET
13. To prevent accidental tipping during the following
assembly procedures, lower the cart to rest upside down
on its top flanges, so that the wheel support is facing
up. See figure 9.
14. Lay the drawbar tongue (open side facing up) onto the
Wheel Support and the Latch Stand Bracket. Assemble
the axle through the wheel support and the tongue. See
figure 9.
5/16" NYLOCK NUT
5/16" SEMS NUTS
LATCH
LOCK
LEVER
5/16" x 4"
HEX BOLT
ENGLISH
16. Hook the
short
end of the spring into the hole in the
latch lock lever. Use the spring puller tool to hook the
long
end of the spring into the square hole in the tongue.
The spring puller tool can be stored when finished. See
figure 11.
LONG END
OF SPRING
LATCH LOCK LEVER
SPRING PULLER TOOL
COTTER PIN
WHEEL
HUB CAP
SPACER
FLAT
WASHER
AXLE
FLAT
WASHER
Summary of Contents for 45-02402 ATV
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