AGP TC100 Original Operating Instructions Download Page 4

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e)   Do not overreach. Keep proper footing and balance at all times.

 This enables better 

control of the power tool in unexpected situations. 

f)    Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and  

gloves  away  from  moving  parts.

  Loose  clothes,  jewellery  or  long  hair  can  be caught 

in moving parts. 

g)   If  devices  are  provided  for  the  connection  of  dust  extraction  and  collection 
facilities, ensure these are connected and properly used. 

Use of dust collection can reduce 

dust-related hazards.

4)   Power tool use and care

a)   Do not force the power tool. Use the correct power tool for your application.

 The correct 

power tool will do the job better and safer at the rate for which it was designed. 

b)   Do not use the power tool if the switch does not turn it on and off. 

Any power tool that 

cannot be controlled with the switch is dangerous and must be repaired.

c)   Disconnect  the  plug  from  the  power  source  and/or  the  battery  pack  from  the 
power  tool  before  making  any  adjustments,  changing  accessories,  or  storing power  

tools.

  Such  preventive  safety  measures  reduce  the  risk  of  starting  the  power tool 

accidentally. 

d)   Store  idle  power  tools  out  of  the  reach  of  children  and  do  not  allow  persons 
unfamiliar  with  the  power  tool  or  these  instructions  to  operate  the  power  tool.

 Power 

tools are dangerous in the hands of untrained users. 

e)   Maintain  power  tools.  Check  for  misalignment  or  binding  of  moving  parts, 
breakage  of  parts  and  any  other  condition  that  may  affect  the  power  tool’s  
operation.  If  damaged,  have  the  power  tool  repaired  before  use. 

 Many  accidents 

are caused by poorly maintained power tools. 

f)    Keep  cutting  tools  sharp  and  clean.

  Properly  maintained  cutting  tools  with  sharp 

cutting edges are less likely to bind and are easier to control. 

g)   Use  the  power  tool,  accessories  and  tool  bits  etc.  in  accordance  with  these 
instructions,  taking  into  account  the  working  conditions  and  the  work  to  be 
performed.

  Use  of  the  power  tool  for  operations  different  from  those  intended  could 

result in a hazardous situation. 

5)    Service 

a)   Have  your  power  tool  serviced  by  a  qualified  repair  person  using  only  identical 

replacement parts. 

This will ensure that the safety of the power tool is maintained.

Special safety instructions for Tile Drilling Machine
DANGER 

  

• 

Only hold the machine by the insulated grips when drilling.

  The diamond core bit can 

come into contact with concealed cables or the machine’s own cable when drilling. If 
the diamond core bit hits a power cable, unprotected metal parts of the power tool can 
conduct electricity, causing the user to suffer an electric shock. 

• 

The locking screw for the ground/earth cable may never be loosened,

  otherwise there is 

acute danger to life!

• 

Check the ground (earth) connection of the electrical plug.

• 

Never use the machine without the PRCD fault-current safety switch supplied.

• 

Always check the PRCD fault-current safety switch for correct functioning before starting a 

drilling operation.

• 

Ensure that no water is allowed to get into the motor unit during operation.

Summary of Contents for TC100

Page 1: ...Original operating instructions For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Version 20121227 ...

Page 2: ...m Guage Water Valve Water Coupling Vacuum Base Centering Aid Water Collector Voltage See Machine Nameplate Power Input 1100 W No Load min 1 1000 2000 Rated Load min 1 600 1200 Maximum Core Drilling Capacity 100mm Minimum Vacuum 0 7 Bar 10 psi Spindle Thread 1 2 BSP Female Protection Class Class 1 With RCD Dimensions 291 x 234 x 320mm Weight 10 45kg TECHNICAL DATA ...

Page 3: ... cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an R...

Page 4: ...ing parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits et...

Page 5: ... if the base can slip or shake WARNING Do not use this machine on a wall or ceiling Only use on the floor Explanation of symbols Read the operating instructions before use Power tool complies with protection class 1 Always ground Environmentally friendly disposal CE conformity mark INTRODUCTION This machine is for the intended purpose of on site core drilling of tiles which are already installed A...

Page 6: ...nd the core bit match Attempting to mount mismatched threads will result in damage to both threads Ensure both the core bit and the machine spindle are clean Any debris could cause excessive run out of the mounted core bit Excessive run out can cause premature failure of the core bit and or damage to the work piece such as chipping and cracking Tighten the bit to the spindle using two wrenches Cho...

Page 7: ...eated even the diamonds break down The most frequent cause of diamond drill damage is drilling without enough coolant water Water should always be used to cool and lubricate the bit and to flush out abrasive particles formed while drilling To connect the water supply Attach the quick release water coupling to a water hose Use the water feed valve to adjust water flow as needed WARNING Never allow ...

Page 8: ... range by first swinging the gear selector tab out of the detent slot then shifting up or down into the desired gear Then pop the selector tab back into the detent It will usually be necessary to turn the spindle by hand a little to get it to shift all the way 5 Motor Head Height Adjustment See page 2 The height of the motor head on the slide is adjustable on this machine to suit different sizes o...

Page 9: ...ool Then repeat this cycle until finished The diamond impregnated segments in a wet type sintered diamond core bit operate on a principle of controlled erosion The bond matrix holding the diamonds is continually worn away by abrasion with the work piece exposing the harder diamonds to stand proud from the bond matrix A bit with good diamond exposure is a sharp bit This erosion process causes heat ...

Page 10: ...acuum then first close the vacuum valve before removing the vacuum hose coupling Then the vacuum can be controllably released by slowly opening the valve SHARPENING A GLAZED BIT If the bit becomes glazed the ideal way to resharpen and true it up is by dressing with an appropriate alumina oxide or silicon carbide dressing stick Simply drill into the stick as many times as necessary to restore its c...

Page 11: ...seal needs to be replaced remove the old seal and clean the channel Then starting from one end gently press in the new seal Ensure that there is no gap at the ends NOTE Avoid deformation of the seal When storing the machine never place it in a position that would allow the seal to be pressed against an uneven surface This would lead to deformation and premature failure of the seal Store the machin...

Page 12: ...air THE CARBON BRUSHES The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit Caution Always replace the brushes as a pair To replace 1 Remove the 2 screws and remove the motor tail cover 2 Using pliers rotate the brush spring out of the way and slide the old carbon brush out of the brush holder 3 Unscrew the screw to remove the brush lead The old carbon...

Page 13: ...13 WIRING MOTOR MAGNET SWITCH AC CARBON BRUSH CARBON BRUSH ...

Page 14: ... 45 46 44 47 48 39 41 40 42 43 49 52 53 17 18 50 16 54 55 83 84 56 2012 07 10 NO 01 101 V1 0 81 80 61 62 63 54 77 74 75 61 71 72 82 55 47 73 55 57 78 68 79 58 59 60 65 66 67 33 70 70 64 51 96 99 97 98 100 70 101 69 85 85 85 01 86 87 87 91 92 76 90 89 88 93 94 94 95 85 02 85 03 85 04 85 05 85 06 85 07 85 08 85 09 85 10 85 11 85 07 85 12 85 13 85 14 ...

Page 15: ...P Ø0 8 x Ø8 6 1 98 WATER COLLECTOR RING 1 99 CENTERING POINTER 1 100 TORSION SPRING 1 101 HAND KNOB M6 x 35 1 No Parts Name Q ty 1 PARALLEL KEY 5 x 5 x 10 1 2 SPINDLE 1 2BSP 1 3 INTERNAL CIRCLIP R 47 1 4 BEARING 6005 2RS 1 5 EXTERNAL CIRCLIP S 25 1 6 SCREW M5 x 65 2 7 SCREW M5 x 110 2 8 PUSH LOCK FITTING 1 9 GEAR CASE 1 10 SELECTORTAB 1 11 SPRING Ø1 x Ø9 x Ø11 x 4T x 10 5L 1 12 SHOULDER SCREW 1 13...

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