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   1600W, Twin Paddle(1600W) WIRING

Summary of Contents for EV160

Page 1: ...INSTRUCTION MANUAL Original instructions For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Version 20121008 ...

Page 2: ...M14 2 0 M14 2 0 Mixing Paddle Max 105mm 120mm 140mm Diameter Electronic Speed Control Weight 2 9kg 3 6kg 4 1kg Power Input 1600W Twin Paddle 1600W Voltage See machine nameplate N m Low Gear High Gear 42 7 29 9 28 Number of Gears 2 1 No Load min 1 180 350 280 550 200 450 Protection Double Insulation Class II Coupling Thread M14 2 0 Hex Quick Release Mixing Paddle Max 160mm 140mm per paddle Diameter...

Page 3: ...electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging...

Page 4: ...rrect power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any a...

Page 5: ...ft or other damage before operation Replace bent cracked or damaged paddle immediately 7 Never start the tool with the paddle laying on the floor or any dangerous position 8 Important After completing mixing medium release power switch and wait for coasting paddle to stop completely before removing from medium or putting the machine down 9 Never operate the tool in an area with flammable solids li...

Page 6: ...ediums Fig 1 Fig 2 FUNCTIONAL DESCRIPTION Quick release collars Trigger switch Safety interlock switch A1 Left twist mixing paddle A2 Right twist mixing paddle Spindle Speed adjustor wheel Trigger switch with lock pin Mixing paddle Gear Selector Speed adjustor wheel ...

Page 7: ...IRE INSTRUCTION MANUAL INSTALLING THE PADDLE DISCONNECT TOOL FROM POWER SOURCE Double paddle models only 1 Pull outwards the knurled quick release collar 65 line up the hex of the mixing paddle shaft and push the mixing paddle fully home then release the collar and pull the paddle outwards slightly and the paddle will audibly snap in place See Fig 3 2 Note that the two paddles are opposite twist a...

Page 8: ... Before starting always first place the paddles in or above the mixing medium before starting Never start the mixer outside of the media First squeeze the safety interlock switch 93 on the left handle then squeeze the trigger switch 34 on the right handle to start the machine Since it is very dangerous for the hand to be caught between the double paddles the safety interlock switch ensures that bo...

Page 9: ...to fully engage See Fig 7 CAUTION Never attempt to change gears on a running machine CAUTION Improper use may damage the machine Only use mixing paddles up to the specified diameter When operating take care not to overload the machine in a way that the speed would stop or slow considerably WARNING Double paddle machines The double counter rotating paddles are extremely hazardous as they tend to pu...

Page 10: ...TOOL CLEAN Periodically blow out all air passages with dry compressed air every 100 hours of use All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material Wear safety glasses while using compressed air Every 200 hours have the lubricant in the gearbox replaced by a qualified service center MAIN...

Page 11: ...11 800W WIRING ...

Page 12: ...12 1100W 1300W WIRING ...

Page 13: ...13 1600W Twin Paddle 1600W WIRING ...

Page 14: ...6 37 38 39 34 36 35 42 31 55 01 19 26 25 27 28 20 22 21 24 30 29 TO26 TO56 TO26 03 02 04 05 06 09 07 08 12 TO56 16 15 17 12 06 13 53 54 14 12 10 11 18 33 32 26 27 28 NO 01 56 V1 3 Optional 37 1 800W EXPLODED VIEW ...

Page 15: ... BEARING 609 2RS 1 20 ARMATURE 7T 1 20 ARMATURE 7T 1 21 BEARING 608 2RU 1 22 SCREW M5 x 45 2 23 N A 24 STATOR 1 25 MOTOR HOUSING 1 26 BRUSH HOLDER 7 x 11 2 27 CARBON BRUSH 7 x 11 x 17 2 28 BRUSH CAP 7 x 11 2 29 TAIL COVER 1 30 SCREW M5 x 12 4 31 HANDLE BODY TOP 1 32 HANDLE BODY BOTTOM 1 33 SCREW M4 x 16 10 34 TRIGGER SWITCH8301 1 35 SCREW M4 x 14 2 36 CORD CLIP 1 37 EMC CAPACITOR 1 37 EMC CAPACITO...

Page 16: ...W 39 10 17 41 57 TO44 40 32 55 27 25 26 TO34 38 36 35 34 03 01 02 04 45 46 TO44 19 20 44 04 21 05 06 07 12 08 09 15 16 28 30 43 29 TO26 24 TO44 TO26 TO44 12 31 18 14 13 53 06 54 11 12 33 NO 01 58 V1 3 Optional 44 1 46 1 58 ...

Page 17: ...HOUSING 1 26 BRUSH HOLDER 7 x 11 2 27 CARBON BRUSH 7 x 11 x 17 2 28 BRUSH CAP 7 x 11 2 29 TAIL COVER 1 NO Parts Name Q TY 30 SCREW M5 x 45 4 31 HANDLE BODY TOP 1 32 HANDLE BODY BOTTOM 1 33 SCREW M4 x 20 10 34 TRIGGER SWITCH 8301 1 35 SCREW M4 x 14 2 36 CORD CLIP 1 37 N A 38 CORD ARMOR 1 39 POWER SUPPLY CABLE 0 75 x 2C x 3M 1 40 WRENCH M22 22mm 1 41 MIXING PADDLE OPTIONAL TT12014575 1 42 N A 43 SCR...

Page 18: ...4 TO44 26 32 55 25 45 46 44 28 29 43 30 31 58 01 34 35 03 02 04 47 48 49 19 20 21 22 07 05 06 50 13 12 15 16 08 09 11 10 12 06 14 24 TO26 TO44 TO26 TO44 17 12 18 33 26 27 28 NO 01 59 V1 3 Optional 44 1 46 1 59 1300W EXPLODED VIEW ...

Page 19: ... x 11 2 27 CARBON BRUSH 7 x 11 x 17 2 28 BRUSH CAP 7 x 11 2 29 TAIL COVER 1 30 SCREW M5 x 45 4 NO Parts Name Q TY 31 HANDLE BODY TOP 1 32 HANDLE BODY BOTTOM 1 33 SCREW M4 x 20 10 34 TRIGGER SWITCH 8301 1 35 SCREW M4 x 14 2 36 CORD CLIP 1 37 N A 38 CORD ARMOR 1 39 POWER SUPPLY CABLE 1 40 WRENCH M22 22mm 1 41 MIXING PADDLE OPTIONAL TT14014590 1 42 N A 43 SCREW M3 x 25 1 8 x 1 2 44 ELECTRONICS BOARD ...

Page 20: ...17 50 0 4 19 20 34 35 30 29 04 21 44 24 03 0 5 47 49 48 12 15 16 TO 26 TO 44 TO 26 TO 44 31 06 06 09 08 07 10 11 13 51 06 14 12 18 52 26 27 28 33 32 TO 37 TO 24 TO 24 TO 37 NO 01 61 V1 3 37 TO 44 TO 61 61 TO 37 61 1 TO 37 Optional 1600W EXPLODED VIEW ...

Page 21: ... BRUSH 7 x 17 x 17 2 28 BRUSH CAP 7 x 17 2 29 TAIL COVER 1 30 SCREW M5 x 45 4 31 HANDLE BODY TOP 1 32 HANDLE BODY BOTTOM 1 NO Parts Name Q TY 33 SCREW M4 x 20 10 34 TRIGGER SWITCH8301 1 35 SCREW M4 x 14 2 36 CORD CLIP 1 37 EMC CAPACITOR OPTIONAL 1 37 EMC CAPACITOR OPTIONAL 1 38 CORD ARMOR 1 39 POWER SUPPLY CORD 1 40 WRENCH 22mm 1 41 PADDLE TT16014590 1 42 N A 43 N A 44 ELECTRONICS UNIT 110V 1 44 E...

Page 22: ...0 230V TO 26 TO 26 TO 44 TO 44 52 17 10 10 2 2 2 2 1A 1B 6 6 9 8 9 8 16 4 4 4 23 23 34 41B 53 53 53 9 TO 46 TO 44 TO 57 TO 37 TO 34 5 18 4 15 13 14 14 63 64 65 66 69 64 65 66 69 70 67 68 71 74 73 72 72 21 2 21 1 80 79 78 79 81 78 76 73 75 84 84 86 86 83 83 85 85 91 2 90 2 87 87 95 93 92 94 91 1 88 89 88 88 89 88 90 1 78 78 9 8 73 72 41A 77 NO 01 96 V1 2 96 57 46 0 46 1 110V 230V Twin Paddle 1600W ...

Page 23: ...1 SPEED CONTROL UNIT 110V 1 45 ADJUSTORWHEEL 1 NO Parts Name Q TY 46 0 SPEED ADJUSTOR 220V 1 46 1 SPEED ADJUSTOR 110V 1 47 50 N A 51 WIRE SHEATH M4 x 8CM 0 08 52 FAN SHROUD 1 53 WOODRUFF KEY 5 x 5 x 10 3 54 N A 55 WIRE SHEATH M6 x 20CM 0 2 56 N A 57 WIRE LEADS 16AWG x 37CM 2 58 62 N A 63 EXTERNAL CIRCLIP S 22 3 64 RETAINER RING Ø31 x Ø22 1 x 1 6 3 65 QUICK RELEASE COLLAR 3 66 SPRING Ø2 x Ø23 5 x Ø...

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