AGP DP100 Instruction Manual Download Page 7

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workpiece fragments. The eye protection 
must be capable of stopping flying debris 
generated by various operations . The dust 
mask or respirator must be capable of 
filtrating par ticles generated by your 
operation. Prolonged exposure to high 
intensity noise may cause hearing loss.

9.  Keep bystanders a safe distance away from 

work area. Anyone entering the work area 
must wear personal protective equipment.
 
Fragments of workpiece or of a broken 
accessory may fly away and cause injury 
beyond immediate area of operation.

10.  Position the cord clear of the spinning 

accessory. If you lose control, the cord may 
be cut or snagged and your hand or arm may 
be pulled into the spinning accessory.

11.  Never lay the power tool down until the 

accessory has come to a complete stop. The 
spinning accessory may grab the surface and 
pull the power tool out of your control.

12.  Do not run the power tool while carrying it 

at your side. Accidental contact with the 
spinning accessory could snag your clothing, 
pulling the accessory into your body.

13.  Regularly clean the power tool’s air vents. 

The motor’s fan will draw the dust inside the 
housing and excessive accumulation of 
powdered metal may cause electrical 
hazards.

14.  Do not operate the power tool near 

flammable materials. Sparks could ignite 
these materials.

15.  Do not use accessories that require liquid 

coolants. Using water or other liquid 
coolants may result in electrocution or shock.

KICKBACK AND RELATED WARNINGS

Kickback is a sudden reaction to a pinched or 
snagged rotating wheel, backing pad, brush or any 
other accessory. Pinching or snagging causes rapid 
stalling of the rotating accessory which in turn 
causes the uncontrolled power tool to be forced in 
the direction opposite of the accessory’s rotation 
at the point of the binding. For example, if an 
abrasive wheel is snagged or pinched by the 
workpiece, the edge of the wheel that is entering 
into the pinch point can dig into the surface of the 
material causing the wheel to climb out or kick out. 
The wheel may either jump toward or away from 
the operator, depending on direction of the 
wheel’s movement at the point of pinching. 
Abrasive wheels may also break under these 
conditions.

Kickback is the result of power tool misuse and/or 
incorrect operating procedures or conditions and 
can be avoided by taking proper precautions as 
given below.

1.  Maintain a firm grip on the power tool and 

position your body and arm to allow you 
to resist kickback forces. Always use 
auxiliary handle, if provided, for maximum 
control over kickback or torque reaction 
during start-up.
 The operator can control 
torque reactions or kickback forces, if proper 
precautions are taken.

2.  Never place your hand near the rotating 

accessory. Accessory may kickback over your 
hand.

3.  Do not position your body in the area 

where power tool will move if kickback 
occurs.
 Kickback will propel the tool in 

Summary of Contents for DP100

Page 1: ... motor shuts off due to overload always run the machine with no load for at least 3 minutes to reduce temperature before returning to operation to avoid burn out of the motor Original instructions For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE ...

Page 2: ...00 Arbor 19mm double keyed x 100mm long Maximum wheel diameter 100mm Net weight 3 5kg 7 71Lbs Trigger Switch Thumbwheel Lock Button Spindle lock Guard clamp lever Guard Front handle Arbor hand knob Sleeve Main handle Motor Schrader valve INFLATABLE SANDING DRUM drum optional Inflatable sanding drum optional ...

Page 3: ...rol 2 ELECTRICAL SAFETY a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is e...

Page 4: ...SE AND CARE a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the ...

Page 5: ...ate and disburse dust or other airborne particles including wood dust crystalline silica dust and asbestos dust Direct particles away from face and body Always operate tool in well ventilated area and provide for proper dust removal Use dust collection system wherever possible Exposure to the dust may cause serious and permanent respiratory or other injury including silicosis a serious lung diseas...

Page 6: ...t does not assure safe operation 4 The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart 5 The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled 6 T...

Page 7: ...e liquid coolants Using water or other liquid coolants may result in electrocution or shock KICKBACK AND RELATED WARNINGS Kickback is a sudden reaction to a pinched or snagged rotating wheel backing pad brush or any other accessory Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the acce...

Page 8: ...e do not grind with the side of cut off wheel Abrasive cut off wheels are intended for peripheral grinding side forces applied to these wheels may cause them to shatter 4 Always use undamaged wheel flanges that are of correct size and shape for your selected wheel Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage Flanges for cut off wheels may be different from...

Page 9: ...ISHER included accessories 10 Arbor Spacer Discs for fitting smaller wheels to the arbor OPTIONAL ACCESSORIES Surface Conditioning Flap Wheel fine 105 x 100 x 19mm DRIVE PULLEY FOR BELTS Hook and loop belt backing straps Hook and Loop Surface Conditioning belt Hook and Loop 120 grit Sandpaper belt Hook and Loop Sanding Sponge Belt Fine INFLATABLE RUBBER SANDING DRUM AIR PUMP FOR DRUM Surface Condi...

Page 10: ...knob 2 If the wheel is too narrow then place the appropriate number of spacers on the arbor Air pump Sleeve Inflatable sanding drum Flap wheel abrasive wheel BELT SANDING DRIVE PULLEY optional 1 Place the drive pulley on the arbor in line with the slot and tighten the hand knob 2 Loop the desired type of belt around the tubular workpiece facing inwards 3 Hold the belt to make a straight butt joint...

Page 11: ...es making sure the drum is clear of foreign objects 2 Start the machine and lower it to the work 3 Move the machine in long overlapping strokes DO NOT HOLD TOO LONG IN ONE SPOT Doing so will overheat the surface and cause uneven results 4 Always be sure motor has stopped before setting the machine down When using the machine to apply products compounds polishes waxes cleaners etc always read and f...

Page 12: ... Unit to allow access to the Brush Holder screws Hold the Electronics Unit off to one side and avoid stressing the wires 4 Unscrew the two Carbon Brush Holders in turn and remove the Carbon Brushes NOTE When putting the Carbon Brushes back into the Carbon Brush Holders it is essential that both flanges go back inside the holder NOTE To reinstall the same brushes first make sure the brushes go back...

Page 13: ...13 WIRING MOTOR CARBON BRUSH BLACK CARBON BRUSH BLACK 4 3 2 6 5 1 SWITCH BLUE BROWN ELECTRONICS UNIT RED AC ...

Page 14: ... 05 07 07 52 25 24 26 27 29 28 30 07 31 32 33 34 35 36 37 38 56 57 58 59 41 40 42 43 NO 01 66 Version 2 5 44 45 22 23 08 09 46 47 48 49 50 51 21 16 17 19 20 18 15 14 15 14 53 13 13 53 39 54 55 60 61 62 63 64 65 66 EXPLODED VIEW ...

Page 15: ...G HK 0810 1 32 BEVEL GEAR M1 0 x 67T 1 33 GEAR PLATE 1 NO Parts Name Q TY 34 SCREW M4 x 16 4 35 EXTERNAL CIRCLIP S 15 1 36 BALL BEARING 6002LLU 1 37 PARALLEL KEY 5 x 5 x 10 1 38 SPINDLE 1 39 INTERNAL CIRCLIP R 32 1 40 LONG ARBOR 1 41 PARALLEL KEY 6 x 6 x 60 2 42 HAND KNOB M8 x P1 25 1 43 ARBOR SPACER DISC 10 44 GUARD CLAMP LEVER M6 x P1 0 1 45 GUARD 1 46 FRONT HANDLE 1 47 HANDLE BRACKET 1 48 SOCKE...

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