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8

CHANGING  BLADES 

(BRAKE EQUIPPED  MODELS)

Not that brake equipped models cannot use the lock bar.  Instead, there is  a lock nut wrench and hex wrench 
supplied.

1.

 

To change blade, first unplug machine.

2.

  While locking the flange in place with the lock nut wrench, use the hex 

wrench to loosen bolt. Note that it is left-hand thread, so removal is 
clockwise.

3.

 

Remove the flange and open blade guard. The blade may now be removed.

4.

 

Replacement is the opposite of removal.(Fig.5)

SETTING MITERS

Simply pull up on miter lock lever and turn table to desired angle.The preset 
detents may be used for popular angles. For any angle in between the detents, 
use the lock-tab to hold the miter angle in place.( Fig.6)

SETTING  BEVELS

1. 

Unplug machine.

2. 

Loosen bevel lock lever

3. 

Rotate to desired bevel angle from 0

 to 45

4. 

Tighten lock lever.(Fig.7)

CUTTING

1. 

Mark line of cut.

2. 

Set up mitre and bevel angles as desired.

3. 

Plug in.

4. 

Place workpiece on table and hold firmly against the fence.Be sure to hold work with hand far enough  
from blade.  

5. 

First pull the blade guard release knob, then Squeeze blade guard lever and lower motor head to work to 
double check alignment of blade with marked line of cut.

6. 

Keeping blade guard lever held, raise motor head to rest (up)position and push button to start machine. 
(Fig.8)

7. 

Allow machine to come up to full  operating speed and push motor head down in a slow steady motion. 
(Fig.9) (Fig.10)

8. 

After completion of cut, raise motor head to rest position, release switch, and guard lever.

NOTE: The maximum depth of cut is 60mm

Fig.5

Fig.6

Mitre Lock Lever

 Lock Tab

Fig.10

Fig.9

Fig.8

Bevel lock lever

Fig.7

Summary of Contents for Compound Miter Saw

Page 1: ...STEM ASSESSMENT CERTIFICATION TO ISO 9001 Slide Compound Miter Saw Compound Miter Saw ORIGINAL INSTRUCTIONS For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Version 20131220 ...

Page 2: ...0Hz Power Input 1600W Bevels 0 to 45 degrees Miters 0 to 45 degrees left and right Blade Diameter and Bore 254 x 30mm Carbide tipped crosscut blades only BladeThickness 1 5 2 5mm Base Dimensions 460 X 450 mm Cutting Capacities 90 degree miter 300mm x 60 90 degree miter 100mm X 60mm maximum width x cross section 45 degree miter 212mm x 60 45 degree miter 76mm X 60mm Weight 19 5kg 42 9Lbs 18 5kg 40 ...

Page 3: ...ension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use an earth leakage circuit breaker Use of an earth leakage circuit breaker reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use...

Page 4: ...re caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different fro...

Page 5: ...back causes and related warnings kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator when the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator if the blade becomes twisted or misaligned in the cut...

Page 6: ... tooth blade of at least 80 teeth A coarse blade will hook into the stock and eject it This is of course very hazardous so never attempt to use a coarse blade with these materials 4 This machine is not suitable for cutting steel and other ferrous metals 5 Never attempt to cut round or irregular cross section stock without using a suitable jig 6 If the blade stalls switch off immediately 7 Never st...

Page 7: ... Fig 2 3 Screw the slide lock bolt 46 into position on the telescopic arm casting 43 4 To attach the clamp optional insert the shaft into the hole in the left hand side of the fence Next fix it in place with the butterfly bolt Slide the clamp onto the shaft and fix it with the second butterfly bolt SWITCH Simply press the switch with index finger to start machine Release to stop BLADE GUARD LEVER ...

Page 8: ... 1 Unplug machine 2 Loosen bevel lock lever 3 Rotate to desired bevel angle from 0o to 45o 4 Tighten lock lever Fig 7 CUTTING 1 Mark line of cut 2 Set up mitre and bevel angles as desired 3 Plug in 4 Place workpiece on table and hold firmly against the fence Be sure to hold work with hand far enough from blade 5 First pull the blade guard release knob then Squeeze blade guard lever and lower motor...

Page 9: ...just allen head 0 degree bevel stop Fig 12 2b Repeat this check at the 45 degree bevel position to ensure that it s at a true 45 degrees If not adjust the 45 degree opposite bevel stop 3 Adjust the depth stop so that the blade does not cut into the table 4 Adjust the miter lock key in the following manner With the miter lock at the zero degree position use a machinist s triangle or other standard ...

Page 10: ... with machine oil Slide equipped models only Replace worn or damaged kerf plates Entrust other repairs to a reputable service center If the replacement of the power supply cord is necessary this has to be done by the manufacturer or their agent in order to avoid a safety hazard WARNING All repairs must be entrusted to an authorized service center Incorrectly performed repairs could lead to injury ...

Page 11: ...UT BRAKE TERMINAL TERMINAL RED YELLOW BLACK START UP CAPACITOR SWITCH MOTOR WITH BRAKE TERMINAL RED RED RED RED TERMINAL TERMINAL AC RED TERMINAL TERMINAL BLACK BLACK YELLOW BLACK START UP CAPACITOR MOTOR BRAKE CAPACITOR MOTOR BRAKE ...

Page 12: ... 57 109 54 55 53 51 50 52 48 60 49 47 59 63 62 108 61 64 107 42 41 41 43 44 45 96 2 96 3 118 25 NO 1 127 V2 6 15 2 98 3 4A 5A 6 7 98 10 69 11 98 18 14 101 12 13 9 102 120 16 17 8 24 96 5 39 103 104 26 96 4 40 27 20 28 33 31 32 97 34 36 35 37 29 30 105 38 22 60 59 77 121 122 1 125 124 18 123 100 81 96 1 4B 5B 22 126 127 127 BRAKE EQUIPPED MODELS ...

Page 13: ...TY 63 CHAIN 1 64 KERF PLATE 2 65 TURNTABLE 1 66 RUBBERWASHER 6 67 HEX NUT M8 1 68 HEX BOLT M8 x 40 1 69 PRESSURE SPRING Ø1 6 x Ø11 5 x Ø14 7 x 6 5T x 46 5L 1 70 LOCKTAB 1 71 TABLE 1 72 PAN HEAD SCREW M4 x 8 3 73 MITER SCALE 1 74 TURNTABLE AXLE 1 75 HEX NUT M12 x P1 5 1 76 N A 77 LOCK BAR 1 78 BEVEL LOCK LEVER M12 1 79 MITER LOCK LEVER 1 80 LOCK NUTWRENCH 1 81 HEXWRENCH M6 1 82 95 N A 96 MOTOR BRAK...

Page 14: ... 109 94 92 91 90 56 55 54 53 86 51 52 95 87 84 41 61 43 82 67 110 65 58 109 94 49 60 50 59 47 108 64 106 63 62 107 104 19 18 70 103 120 25 26 96 4 39 40 96 5 27 83 48 44 42 46 45 82 53 31 96 2 33 32 34 96 3 97 17 16 22 118 20 28 29 36 35 37 38 105 30 115 60 59 121 122 1 125 124 18 87 100 123 72 99 Optional 129 96 1 4B 5B 22 130 131 131 EXPLODED VIEW PARTS LIST FOR SLIDE COMPOUND MITER SAW ...

Page 15: ...1 72 PAN HEAD SCREW M4 x 8 4 73 MITER SCALE 1 74 TURN TABLE AXLE 1 75 HEX NUT M12 x P1 5 1 76 N A 77 LOCK BAR 1 78 BEVEL LOCK LEVER M12 1 79 MITER LOCK LEVER 1 80 LOCK NUT WRENCH 1 81 HEX WRENCH M6 1 82 LINEAR BEARING LM20uu 4 83 SLIDE LIMIT PLATE 1 84 HEX BOLT M6 x 16 2 85 NUT M4 x 8 1 86 CORD CLAMP 1 87 PAN HEAD SCREW M4 x 16 2 88 FLAT HEAD SCREW M4 x 15 1 89 BALL BEARING 626 2RS B 1 90 CLAMP KN...

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