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AGI Grainmaxx GMX16, Assembly Manual

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AGI Grainmaxx GMX16 Assembly Manual Download Page 82

82

30869 R8

2. Fasten the jack attach bracket to the swing tube using four 7/16" x 1-1/4" bolts and locknuts.

3. Slide the upper manual jack attachment onto the manual jack attach pin, and secure using a lynch pin.

4. Connect the landing gear assembly to the attach brackets:

a. At the right-side attach bracket, use a landing gear pin and a lynch pin.

b. At the jack-attach bracket, use a landing gear pin, three 3/4” rim washers per side (as spacers), and a

lynch pin.

5. Align the bottom manual jack attachment with the 5/8” hole in the landing gear attachment point, and

secure using a 5/8” x 4” bolt and 5/8” locknut.

6. Bolt both wheels to the landing gear power swing assembly using five wheel bolts per wheel. Tighten bolts

securely.

Table 27.

Attach the Landing Gear to the Tube

Item

Description

1

Jack Attach Bracket

2

Right-Side Attach Bracket

3

Manual Jack

4A

7/16” x 1–1/4” Bolts

4B

7/16” Locknuts

5

Landing gear pins

6A

5/8” x 4” Bolt

6B

5/8” Locknut

7

3/4” Rim Washers

8

Lynch Pins

9

Wheel (tire on rims)

10

Wheel Bolts

4. ASSEMBLY

SWING-AWAY GRAIN AUGER – PORTABLE GRAIN AUGER

Summary of Contents for Grainmaxx GMX16

Page 1: ...fety precautions can result in serious injury death or property damage Keep manual for future reference Part Number 30869 R8 Revised June 2020 Swing Away Grain Auger Portable Grain Auger Assembly Manu...

Page 2: ...Lower Frame on page 56 Replaced wheel bolt description with wheel nuts Section 4 17 Assemble the Lower Frame on page 56 Modified lift cable installation Section 4 19 Install Lift Cylinder Cables to t...

Page 3: ...s 31 4 7 Hydraulic Lift Cylinders 33 4 7 1 Install the 85 Hydraulic Lift Cylinders 33 4 7 2 Install the 105 125 Hydraulic Lift Cylinders 35 4 8 Install the Track Shoe and Track Stop 36 4 9 Install the...

Page 4: ...30869 R8 4 26 1 Power Swing Components 81 4 26 2 Install the Landing Gear 81 4 26 3 Install and Connect the Receiver Box 84 4 27 Install the Hitch Jack 88 4 28 Install the Manual Container 89 5 Speci...

Page 5: ...rocess and the necessary precautions for efficient and safe assembly Everyone present at the assembly site is required to be familiar with all safety precautions Keep this manual available for frequen...

Page 6: ...zardous situation that if not avoided may result in property damage 2 2 General Safety Read and understand all safety instructions safety decals and manuals and follow them when assembling the equipme...

Page 7: ...ing operated or use hands to guide the cable Failure to heed could result in serious injury Inspect cable and cable clamps before installing and using hydraulic winch Replace cable if frayed or damage...

Page 8: ...all driveline tractor and equipment shields are in place and in good working order Do not exceed the specified operating speed Keep universal joint angles small and equal Do not exceed maximum recomme...

Page 9: ...ood as a backstop when searching for hydraulic leaks and wear proper hand and eye protection Check all hydraulic components are tight and in good condition Replace any worn cut abraded flattened or cr...

Page 10: ...h could result in serious injury or death Inflate tires to the manufacturer s recommended pressure Tires should not be operated at speeds higher than their rated speed Keep wheel lug nuts tightened to...

Page 11: ...e extinguisher for use in case of an accident Store in a highly visible and accessible place First Aid Kit Have a properly stocked first aid kit available for use should the need arise and know how to...

Page 12: ...smoothed out using the sign backing paper 2 10 2 Safety Decal Locations and Details Replicas of the safety decals that are attached to the auger and their messages are shown in the figure s that foll...

Page 13: ...ower to adjust service or clean ROTATING FLIGHTING HAZARD DANGER 20818 DANGER To prevent serious injury or death Keep body hair and clothing away from rotating PTO driveline Do not operate equipment u...

Page 14: ...or serious injury When operating or moving keep equipment away from overhead power lines and devices Fully lower equipment before moving This equipment is not insulated Electrocution can occur without...

Page 15: ...r and clothing away from rotating pulleys belts chains and sprockets Do not operate with any guard removed or modified Keep guards in good working order Shut off and remove key or lock out power sourc...

Page 16: ...ous injury Anchor intake end and or support discharge end to prevent upending Intake end must always have downward weight Do not release until attached to tow bar or resting on ground Do not raise int...

Page 17: ...ildren and untrained personnel must be kept outside of the work area Do not modify the equipment Keep in good working order Lock out power before performing maintenance If the manual guards or decals...

Page 18: ...en if necessary WARNING 20805 HIGH PRESSURE FLUID HAZARD WARNING Hydraulic fluid can cause serious injury if it penetrates the skin If it does see a doctor immediately Relieve system pressure before r...

Page 19: ...prevent serious injury or death Fully extend axles before raising tube Retract axles before transporting ROLLOVER TRANSPORT HAZARD WARNING 17107 To prevent personal injury or damage to equipment close...

Page 20: ...is pumps oil to upper chamber of the hydraulic cylinders preventing overfill of tractor reservoir NOTICE 18859 Disconnect PTO driveline from tractor before moving equipment If attached driveline will...

Page 21: ...e during auger to tractor hookup NOTICE Follow dimensions above for correct auger to tractor hookup Auger must be on level ground and in full down position when measuring Adjust drawbar as needed See...

Page 22: ...section covers the main features of the auger 1 2 3 9 4 5 7 6 8 1 Discharge Spout 6 Hydraulic Cylinders 2 Truss Tower 7 Track 3 Lift Arm 8 Cable Adjustment 4 Boot 9 Hydraulic Winch 5 Swing 3 FEATURES...

Page 23: ...Head Service Cover 7 Hitch Angle Adjuster 2 Spout Head Overflow Panel 8 Clean Out Hatch 3 Spout Head 9 Jack 4 Auger Tube Lift Valve 10 Grain Transfer Boot 5 PTO Driveline 11 Speed Reducer Gearbox 6 Hi...

Page 24: ...4 Swing Arm 5 Power Swing Remote Transmitter 6 Power Swing Drive Wheels 7 Cleanout Hatch 8 Flights and Flight Guarding 9 Intake Hopper Grain Hopper Lifted into Transport Position 1 2 1 Winch Chain And...

Page 25: ...30869 R8 25 Auger Tube Hydraulic Lift Cylinders SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER 3 FEATURES...

Page 26: ...fasteners according to their specifications Do not replace or substitute bolts nuts or other hardware that is of lesser quality than the hardware supplied by the manufacturer 4 2 Check Shipment Unloa...

Page 27: ...d door width height provide enough clearance when installing the undercarriage and to remove the auger from the building Ensure there is adequate space to remove the assembled auger from the assembly...

Page 28: ...28 30869 R8 Figure 2 105 and 125 Logo and Model Decal Locations UPPER MIDDLE TUBE LOWER MIDDLE TUBE AUGER MODEL DECAL BRAND LOGO DECAL 4 ASSEMBLY SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER...

Page 29: ...ure that support stands are at equal heights across all tubes to ensure that tubes are level with each other Otherwise use some form of shim to keep the tubes level across all of the support stands Im...

Page 30: ...er UPPER TUBE LOWER TUBE LOWER MIDDLE TUBE UPPER MIDDLE TUBE MIDDLE TUBE Figure 5 125 Tube Identification and Order UPPER TUBE LOWER TUBE LOWER MIDDLE TUBE UPPER MIDDLE TUBE MIDDLE TUBE MIDDLE TUBE 4...

Page 31: ...secure with eleven 5 8 x 1 1 2 GR8 bolts and 5 8 locknuts Use three 5 8 x 3 GR8 bolts and locknuts for the flange section where the two sections of tube track meet see Figure 6 or a single 5 8 x 2 1 2...

Page 32: ...32 30869 R8 Figure 7 Track to Flange Tube Section Connection 4 2 1 5 5 5 4 ASSEMBLY SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER...

Page 33: ...align cylinders to tube as shown Lift up hydraulic cylinders to position and fasten hydraulic cylinders to cylinder attach brackets and back arm bracket with eight 3 4 x 2 GR8 bolts and locknuts 4 Sli...

Page 34: ...34 30869 R8 Figure 8 Installing the Lift Cylinders 85 1 2 5 5 5 5 3 4 6 6 6 6 7 4 ASSEMBLY SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER...

Page 35: ...ighten securely b Use the forklift to lift and support the front end of the cylinder in place on a front cylinder mount and adjust the front cylinder attach bracket and half clamp to align with the bo...

Page 36: ...4 4 8 Install the Track Shoe and Track Stop 1 Slide the track shoe onto the track 2 Slide track shoe along full length of track to make sure there is no binding and that track ends are properly align...

Page 37: ...END SPOUT END Table 5 Track Shoe and Track Stop Item Description Quantity 1 Track shoe 1 2 Track stop 1 3 3 4 x 3 GR8 bolts 6 4 3 4 nylon locknut 6 5 Track stop spacer plate 2 Figure 11 Track Shoe an...

Page 38: ...he boot assembly over the boot flight lower flighting assembly angling the boot where required for fit and rotating the boot flighting during inserting until the boot boot attach plate and lower tube...

Page 39: ...16 x 3 4 bolts and 5 16 whiz nuts 2 Insert the hair pin to lock PTO shield with base 3 Set the assembled PTO shield assembly aside for use during the installation of the speed reducer Table 7 Assemble...

Page 40: ...to rotate the lower flight bearing case on the speed reducer until the bearing case keyway aligns with the lower flight shaft keyway b Insert a 3 8 x 3 3 8 square key into the shaft keyway c Slide the...

Page 41: ...5 PTO shield 1 6 1 2 x 11 1 2 GR8 bolts 12 7 1 2 locknuts 12 8 Lower gearbox bearing case 1 9 Lower flight bearing case 1 10 Lower flight stop 1 11 3 8 x 3 3 8 square key 1 12 7 16 x 3 1 2 GR5 bolt 1...

Page 42: ...9 R8 Figure 14 Installing the Speed Reducer 1 4 6 3 5 7 2 Figure 15 Install the Shaft Square Keys and Lower Flight Stop 2 8 11 13 3 9 10 12 14 15 16 17 4 ASSEMBLY SWING AWAY GRAIN AUGER PORTABLE GRAIN...

Page 43: ...the middle of the tow bar in channel with a 3 4 x 4 1 16 x 5 3 4 U bolt and two 3 4 locknuts 3 Fully tighten the 3 4 nut on the 3 4 x 6 1 2 bolt Table 9 Install the Boot Tow Bar Item Description Quant...

Page 44: ...nstalling the Discharge Spout 2 3 1 4 14 Set the Thrust Adjuster 1 Remove the upper bearing lock collar if necessary 2 Slide the lock collar and bushing onto the shaft and attach the 1 1 2 nut 3 Turn...

Page 45: ...he threaded rod end of a truss adjust tube 3 Insert the threaded rod end of the truss adjust tube into the truss anchor bracket and bolt the opposite end to a tube connect plate that has been first bo...

Page 46: ...flat and well aligned and does not have any noticeable bow 9 Rotate the loose inner 1 hex nuts on the truss adjust tubes toward the outer nut until they are locked tightly against their respective tr...

Page 47: ...30869 R8 47 Figure 19 85 Truss Tower Brackets 2 2 LOW LOW HIGH HIGH HIGH HIGH 2 SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER 4 ASSEMBLY...

Page 48: ...48 30869 R8 Figure 20 105 Truss Tower Brackets 2 2 HIGH HIGH HIGH HIGH HIGH LOW LOW 2 HIGH 4 ASSEMBLY SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER...

Page 49: ...30869 R8 49 Figure 21 125 Truss Tower Brackets 2 2 HIGH HIGH HIGH HIGH HIGH HIGH HIGH LOW LOW 2 HIGH SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER 4 ASSEMBLY...

Page 50: ...50 30869 R8 Figure 22 85 Truss Tubes 5 14 1 11 4 10 7 5 6 8 6 16 16 11 4 11 1 15 11 14 12 8 5 8 8 8 8 5 7 7 8 13 8 11 7 10 9 11 9 5 13 8 7 10 9 9 4 ASSEMBLY SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER...

Page 51: ...69 R8 51 Figure 23 105 Truss Tubes 5 14 1 12 11 4 16 16 11 8 5 8 8 8 8 4 11 1 15 11 14 5 8 8 10 7 5 6 8 6 7 7 8 13 8 11 7 10 9 11 9 5 13 8 7 10 9 9 SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER 4 ASSEMB...

Page 52: ...869 R8 Figure 24 125 Truss Tubes 4 5 14 1 12 11 16 16 11 8 5 8 8 8 8 4 11 1 15 11 14 5 8 8 8 8 10 7 5 6 8 6 7 7 8 13 8 11 7 10 9 11 9 5 13 8 7 10 9 9 4 ASSEMBLY SWING AWAY GRAIN AUGER PORTABLE GRAIN A...

Page 53: ...locknuts threaded fully onto the eyebolt shaft but not further than 1 4 6 Thread the second truss cable 3 through the cable return bracket 7 on the underside of the upper tube and pull the cable thro...

Page 54: ...2 Eyebolt 3 4 Locknut 2 1 2 cable Clamp 3 1 2 x 68 x 2 Cable 1 2 x 90 x 2 Cable 1 2 x 110 x 2 Cable 4 Lower Tube Cable Return Bracket 5 1 2 cable clamp 6 Turnbuckle Body 7 Upper Tube Cable Return Brac...

Page 55: ...30869 R8 55 Figure 25 Truss Cables 1 1 5 4 3 2 7 3 6 5 3 5 3 2 2 2 2 2 1 8 SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER 4 ASSEMBLY...

Page 56: ...nch tool P in the middle hole to help align the four bolt holes 2 Attach the short cross member between the lower reach arms with four 1 2 x 1 1 2 bolts and locknuts on each side Tighten securely Figu...

Page 57: ...to fasten the cross braces together where they cross 5 Check that pressure of pre inflated tires matches pressure indicated on tire sidewall 6 Mount wheels on hubs and attach with eight 5 8 wheel nut...

Page 58: ...e use an axle frame pin a 1 2 x 1 1 2 GR8 bolt and a 1 2 locknut on each side Tighten securely 6 Attach the tubing cross braces between the upper lift arms by loosely attaching the tubing cross braces...

Page 59: ...1 2 Flat Washer 5 9 1 2 Locknut 7 10 5 8 x 2 Bolts 1 11 5 8 x 2 1 4 Bolts 1 12 5 8 Locknut 2 13 Upper Lift Arm 2 14 Frame Cross Braces 2 15 Lift Assist 1 16 Track Shoe Pin 1 17 Upper Lift Arm Bushing...

Page 60: ...gure 27 Connecting the Auger Tube to the Frame 14 14 9 8 6 12 PIN WELDMENT 4 17 3 5 6 13 16 3 4 11 23 4 18 2 14 7 15 9 20 9 10 19 13 15 1 17 1 1 21 20 22 8 13 4 ASSEMBLY SWING AWAY GRAIN AUGER PORTABL...

Page 61: ...e cables in place by installing and tightening the cable clamps a Apply first clamp one base width from the minimum turn back length of cable with the u bolt over the dead end Live end rests in clamp...

Page 62: ...62 30869 R8 Figure 28 Connecting the Lift Cylinder Cables 85 MODEL 105 125 MODELS 4 ASSEMBLY SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER...

Page 63: ...model For 85 refer to Figure 29 and Figure 31 For 105 125 refer to Figure 30 and Figure 32 Note Before attaching short connector hydraulic hoses labelled 3 and 3A in Figure 31 and Figure 32make sure t...

Page 64: ...dirt 9 Recheck that bolts on undercarriage lift cylinders and cable clamps are tight then remove auger tube support 10 At the boot install the ball valve on the hose and secure the valve to the boot...

Page 65: ...p End of Cylinders 2 Lower End intake 3 Fluid Return Hose 4 Pressure Hose 5 Cylinder 1 6 Cylinder 3 7 Cylinder 2 8 Rod End of Cylinders 9 Upper End discharge Figure 30 Lift Cylinder Hydraulic Hoses an...

Page 66: ...ses and Fittings 105 125 Number Description 1 Cap End of Cylinders 2 Lower End intake 3 Pressure Hose 4 Fluid Return Hose 5 Cylinder 1 6 Cylinder 2 7 Upper End discharge 8 Rod End of Cylinders 4 ASSEM...

Page 67: ...30869 R8 67 Figure 31 Hydraulic Diagram 85 8 8 3 5 4 2 6 6 6 7 7 7 7 11 10 6 6 9 9 6 1 SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER 4 ASSEMBLY...

Page 68: ...r 2 5 Cylinder 3 6 3 8 Elbow Fitting 7 3 8 Tee Fitting 8 Short Hydraulic Hose 32 9 Short Hydraulic Hose 16 10 Long Hydraulic Lift Hose Pressure with ball valve and 3 8 Pioneer coupler 11 Long Hydrauli...

Page 69: ...30869 R8 69 Figure 32 Hydraulic Diagram 105 125 2 1 3 3 3 3 9 7 6 5 4 4 8 SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER 4 ASSEMBLY...

Page 70: ...c Hose 36 7 Long Hydraulic Lift Hose Pressure with ball valve and 3 8 Pioneer coupler 8 Long Hydraulic Lift Hose Fluid Return with 3 8 Pioneer coupler 9 Ball Valve on boot Figure 33 Installing Hose Cl...

Page 71: ...Description 1 1 4 x 3 4 Bolts 1 4 Locknuts 2 Ball Valve Bracket 4 21 Connect the PTO Driveline 1 Clean dirt off of stub shaft ends before assembly 2 Install the stub shaft on the PTO driveline using...

Page 72: ...d end of the PTO stub shaft into the forward speed reducer gear box position 4 Slide the PTO transport saddle through the support strap on the boot and rest the PTO driveline in it Figure 36 PTO Parts...

Page 73: ...6 3 8 flat washers 2 7 3 8 Locknuts 2 8 Woodruff Key 1 9 U Joint 1 10 3 8 Set Screw 2 11 5 16 x 2 3 4 Bolt 1 12 5 16 Locknut 1 13 Transition Flight 1 14 Intake Hopper 1 15 5 8 x 2 Bolts 2 16 5 8 Lock...

Page 74: ...pper tube spout head on a stand about 50 high 7 Open the service door on the transition then bring the intake hopper and transition together guiding the transition flight shaft into the U joint See Fi...

Page 75: ...the six solid wheels to the four hopper corners with the axle pins and hairpins There are three height settings Figure 39 that can be used according to preference Figure 39 Installing the Wheels and I...

Page 76: ...ning gear box coupler section on the boot gear box a Insert a 3 8 x 1 3 4 square key into the gearbox shaft b Align the gearbox coupler section U joint with the gearbox shaft and square key and slide...

Page 77: ...ating on Note Feed side of hopper must face the main auger when in transport 2 Position the hopper lift arm assembly on the mount bracket on top of the lower auger tube with the arm overhanging the si...

Page 78: ...t arm and at the pulley guide then under the spool and connect it to the spool minimum three wraps around the spool feed cable through hole in side of spool and secure with clamp and clamp hardware as...

Page 79: ...CH MOUNTING PLATE HYDRAULIC WINCH 3 8 LOCK NUTS 17402 3 8 FLAT WASHERS 17392 POSITION FOR MANUAL WINCH 5 16 X 1 BOLTS 17125 AND LOCKNUTS 19980 LIFT ARM PULLEY GUIDE Figure 43 Installing the Winch Cabl...

Page 80: ...g the Hydraulic Winch Hose B B C C Table 25 Installing the Hydraulic Winch Hose Item Description A Steel Elbow 90 1 2FNPSMX3 8MNPT B 1 2 x 226 Hydraulic Hose C Pioneer Coupler 4 ASSEMBLY SWING AWAY GR...

Page 81: ...ttach Bracket 2 Right Side Attach Bracket 3 Landing Gear Assembly Electric 4 Landing Gear Wheels 5 Receiver Top Clamp Assembly 6 Hitch Ring Half Clamp 7 Manual Jack 8 Transmitter Not Shown 9 Wire Harn...

Page 82: ...s spacers and a lynch pin 5 Align the bottom manual jack attachment with the 5 8 hole in the landing gear attachment point and secure using a 5 8 x 4 bolt and 5 8 locknut 6 Bolt both wheels to the lan...

Page 83: ...30869 R8 83 Figure 46 Attach the Landing Gear to the Tube 4B 4A 10 5 8 5 3 6A 4A 4B 4B 8 3 4B 8 6B 2 1 9 7 7 X3 X3 SWING AWAY GRAIN AUGER PORTABLE GRAIN AUGER 4 ASSEMBLY...

Page 84: ...own in Figure 47 on page 84 Replace sheet metal screws and tighten securely Figure 47 Install the Receiver Box 1 3 3 4 24 2A 2B 1A 1B Table 28 Install the Receiver Box Item Description 1A Receiver Top...

Page 85: ...e kit a Attach the positive wire directly to the positive terminal on the tractor battery The positive wire has a circuit breaker on it b Attach the negative wire to a tractor chassis ground point ass...

Page 86: ...8 Connecting the Receiver Box QUICK CONNECT 6A 5 6B NEGATIVE WIRE CONNECTS TO NEGATIVE MOTOR TERMINAL POSITIVE WIRE WITH RED BOOT CONNECTS TO POSITIVE MOTOR TERMINAL 4 ASSEMBLY SWING AWAY GRAIN AUGER...

Page 87: ...1 4 x 3 4 Bolt 6B 1 4 Locknut 6C Quick Connect 7A Positive wire 7B Negative wire 8 Long Electrical Cable 9 13 Short Electrical Cable 10 Quick Connect 11 Receiver Box 12 Tractor Wire Harness 14 Fuse 15...

Page 88: ...tion Secure with supplied pin 2 Place a board beneath the jack before setting it on the ground then lower the auger until the jack is seated Remove front end loader from auger Note Jack must be rotate...

Page 89: ...the Manual Container Mount the plastic manual holder directly to the boot as shown below using three self tapping screws Figure 50 Installing the Plastic Manual Container SWING AWAY GRAIN AUGER PORTAB...

Page 90: ...all Hubs 8 Bolt Automotive Type WEIGHT Total Weight Basic 11150 lb 5058 kg 15230 lb 6908 kg 17500 lb 7938 kg POWER RECOMMENDATIONS PTO Drive 175 HP 200 HP 225 HP PTO Speed 1000 RPM PTO Shaft 55E Doubl...

Page 91: ...80 110 120 150 170 57 63 Lubricated 55 60 80 90 110 130 5 8 Dry 11 18 0 226 0 256 100 110 150 170 210 240 93 104 Lubricated 75 85 110 130 160 180 3 4 Dry 10 16 0 334 0 373 175 200 260 300 380 420 128...

Page 92: ...owth com Please include the part number listed on the cover page in your message P O Box 39 Rosenort Manitoba R0G 1W0 Canada Phone 866 467 7207 Canada USA or 204 746 2396 Fax 866 768 4852 Website www...

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