AGELKOM CAP04 Manual Download Page 1

Agelkom CAP04-V Manual 

AGELKOM CAP04 

Plasma and Oxy Fuel Torch height control  

for sheet metal cutting machines 

Height Sensor & Controller 

 

 

 
 

Description: 

SENSOR RING: 

The metal sensor ring is connected to the CAP04 via a 90 
cm long 75 ohms low capacitance coaxial cable. There is 
a 2 size for Sensor Ring. The Plasma Ring ID is 34 mm 
and OD is 47 mm. Sensing height of the ring should be 
between 1,5 to 10 mm above the plate. The Fuel Ring ID 
is 50 mm and OD is 69 mm . Sensing height of the oxy 
ring should be between 7 to 35 mm above the plate The 
ring must be insulated from all conductive parts of the 
cutting torch. 

 
 
 
 
 
 
 

ELECTRONICS: 

The connection of supply and outputs to the CAP04 is via 8 core screened cable. Connector 
can accept cable up to 6.5 mm OD diameter. The supply is nominal 24VDC and    the 
consumption current is less than 150mA. 
Do not use same power supply with motors. 
 
The all outputs are at normally low, 15V level during in active and drive up to 15mA.. These 
outputs can directly drive LED or Opto Coupler. Due to current limiting, there is no need 
voltage divider for 12 and 5 volts input range of your breakout board if inputs are opto 
coupler isolated. Touch output can be adjusted internal trimpot as a minimum height. It 
allows NULLING the height, if such feature required. 
 
Voltage Control inputs are floating, with opto- coupler isolated. Inputs can be driven 0-10V 
analogue output, however due to electrical noisy environment input has threshold level about 
2-3V and range is 3-10V. It is also possible with external potentiometer (1K linear) as a 
voltage divider for adjusting the height manually. 

 
GROUNDING: 

The diecast box must be grounded. Usually the sensor is bolted to the housing of torch lifter 
and must be connected via thick wire 10mm

² 

to System Ground to have a sufficient ground 

connection.  Use STAR type grounding. Interface cable shield should be connected at 
system side. 

8 PIN 

INTERFACE 

CONNECTOR

 

DOWN 

IN POSITION 

UP 

TOUCH 

CABLE FAULT

 

CAP 04 

CAPACITIVE HEIGHT 

CONTROLLER

 

BNC 

SENSOR 

CONNECTOR

 

Summary of Contents for CAP04

Page 1: ...ly low 15V level during in active and drive up to 15mA These outputs can directly drive LED or Opto Coupler Due to current limiting there is no need voltage divider for 12 and 5 volts input range of y...

Page 2: ...sor and observe down output is activated in your HOME position or sufficiently high above the plate If DOWN LED is activated instead of UP readjust the core of the coil 3 Start slowly to decrease the...

Page 3: ...cutting material Turn CW until TOUCH LED is ON APPLICATION During plasma cutting sensor ring and plasma torch are in the same height This will allow to use TOUCH output as a collision detection means...

Page 4: ...ined input BLUE 0V 7 8 GREY HEIGHT V PINK HEIGHT V To PC Port 2 pin Spindle Output Analog Out 0 10VDC Narrow Wide TOUCH ADJUSTMENT CCW Turn off the LED DOWN IN POS UP TOUCH CABLE SENSOR HEAD BNC CONNE...

Page 5: ...at 15V and 15mA Check your input and configure for ACTIVE HIGH Your inputs must be 0V level and Pull Up resistor not used If your BREAKOUT BOARD has OPTO COUPLER inputs at 5V level you can connect di...

Page 6: ...ly broken Use plastic screw driver It is not a SESITIVITY adjustment Smoothly close some metal plate say 20cm x 20cm to sensor ring and observe that voltage increase never decrease come to closer 1 HE...

Page 7: ...ype Ground Connection Use thick wire 10mm GROUNDING MOUNTING Dimensions are in mm Case Size 116 65 31 Two mounting holes are shown in red Machine Chassis CW Coil Fully CCW Sensig Height Down Led is ON...

Page 8: ...Agelkom CAP04 V Manual 8 69 mm dia 47 mm dia 67mm approx Mounting Details...

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