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Table of Contents

PNEG-1826

30' Dura-Lok Plank and Support Manual

Contents

Chapter 1 Introduction ..........................................................................................................................................4

Chapter 2 Safety .....................................................................................................................................................5

Chapter 3 Decals ..................................................................................................................................................10

Chapter 4 Monorail Installation ..........................................................................................................................12

Chapter 5 Flooring - Planks ................................................................................................................................20

Flashing Installation ............................................................................................................................ 20
Center Well Assembly Details ............................................................................................................. 22
Intermediate Well Assembly Details .................................................................................................... 23

Chapter 6 Layouts ................................................................................................................................................24

Chapter 7 Warranty ..............................................................................................................................................39

Summary of Contents for GSI PNEG-1826

Page 1: ...PNEG 1826 30 Dura Lok Plank and Support Manual Owner s Manual PNEG 1826 Version 3 0 Date 10 15 20...

Page 2: ...and Support Manual All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make change...

Page 3: ...Rail Details 19 Chapter 5 Flooring Planks 20 Flashing Installation 20 Center Well Assembly Details 22 Intermediate Well Assembly Details 23 Chapter 6 Layouts 24 30 16 Rail Spacing Layout 24 30 16 Mon...

Page 4: ...ding to justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides you the assu...

Page 5: ...st stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be install...

Page 6: ...TICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided ca...

Page 7: ...d back ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be s...

Page 8: ...l pressure from fans or other air moving systems The manufacturer does not warrant this type of roof damage Adequate ventilation or makeup air devices must be provided for all powered air handling sys...

Page 9: ...ty Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and pers...

Page 10: ...cal contact us to receive a free replacement GSI Decals 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 Location Decal Decals Description Located next to aeration system DC 969 Caution Vac...

Page 11: ...ve condition is satisfied condition is satisfied 3 Lock all side floor outlets to avoid accidental 3 Lock all side floor outlets to avoid accidental premature use premature use 4 See manufacturers ins...

Page 12: ...nk and Support Manual 4 Monorail Installation Fan Placement Diagram For uniform air flow place the fans in relation to the unloading tube as shown in Figure 4A Floor planks should be perpendicular to...

Page 13: ...ily evenly spaced Rail spacing details on Pages 24 34 detail tie bar placements in each layout 2 A single 10 x 5 8 self drilling screws may be used to fasten the tie bars at each end to the rails as n...

Page 14: ...ether due to special spacing of monorail Tie strap should be connected to all three rails using self drilling screws See Figure 4D 2 Tie straps are to be located in the same places as a tie bar would...

Page 15: ...orners of the monorail leg into the rails as shown 2 By twisting the leg it will spread the rail enough to get the other corners inside 3 The leg can then be pushed down into the rail until the tabs l...

Page 16: ...Page 34 27 202 4 6 16 26 See Page 34 24 226 5 8 22 26 See Page 34 21 257 7 10 27 26 See Page 34 20 270 9 12 33 22 See Page 32 20 304 10 14 38 22 See Page 32 19 319 11 16 43 22 See Page 32 18 336 13 1...

Page 17: ...nstalling the Monorail Leg 2 Use the four self tapping screws 3 to secure the monorails 1 to the monorail leg 2 as shown in Figure 4G NOTE See the orientation of the monorail leg 2 in Figure 4G Figure...

Page 18: ...on the other side of the monorail joint as shown in Figure 4H NOTE See the orientation of the monorail leg 2 in Figure 4H Figure 4H Installing the Monorail Splice Plate NOTE X denotes the monorail leg...

Page 19: ...30 Dura Lok Plank and Support Manual 19 Outer Perimeter Rail Details 3 Sections of monorail should be placed around the perimeter of the bin Monorail legs for perimeter rails should be spaced 16 apart...

Page 20: ...See detail C in Figure 5A This will prevent the rotating slipping outer wheel of the sweep from catching on the flashing edges After the floor is in place lay the flashing pieces on top of the floor...

Page 21: ...5 Flooring Planks PNEG 1826 30 Dura Lok Plank and Support Manual 21 Flashing Installation Continued Figure 5B 2 66 Corrugation Figure 5C 4 00 Corrugation...

Page 22: ...5 Flooring Planks 22 PNEG 1826 30 Dura Lok Plank and Support Manual Center Well Assembly Details Figure 5D 30 Diameter Bin Center Well Position...

Page 23: ...5 Flooring Planks PNEG 1826 30 Dura Lok Plank and Support Manual 23 Intermediate Well Assembly Details Figure 5E 30 Diameter Bin Intermediate Well Position...

Page 24: ...ual 6 Layouts 30 16 Rail Spacing Layout Figure 6A 30 Diameter 16 Rail Spacing NOTE This depicts monorail spacings only Leg spacing is dependant on eave height See Page 16 for leg and rail spacing char...

Page 25: ...O 149 4 A 11 58MONO 139 4 A 9 5MONO 114 2 A 3MONO 36 44 30 Diameter 16 Spacing Measurement in Inches Rail Section 1 Section 2 1 174 174 2 172 172 3 170 170 4 164 164 5 159 159 6 149 149 7 139 139 8 25...

Page 26: ...upport Manual 30 17 Rail Spacing Layout Figure 6C 30 Diameter 17 Rail Spacing NOTE This depicts monorail spacings only Leg spacing is dependant on eave height See Page 16 for leg and rail spacing char...

Page 27: ...O 146 4 A 11 17MONO 134 4 A 10 42MONO 125 2 A 3MONO 36 44 30 Diameter 17 Spacing Measurement in Inches Rail Section 1 Section 2 1 174 174 2 172 172 3 169 169 4 163 163 5 156 156 6 146 146 7 134 134 8...

Page 28: ...upport Manual 30 18 Rail Spacing Layout Figure 6E 30 Diameter 18 Rail Spacing NOTE This depicts monorail spacings only Leg spacing is dependant on eave height See Page 16 for leg and rail spacing char...

Page 29: ...MONO 153 4 A 11 92MONO 143 4 A 9 25MONO 111 2 A 3MONO 36 44 30 Diameter 18 Spacing Measurement in Inches Rail Section 1 Section 2 1 174 174 2 172 172 3 168 168 4 162 162 5 153 153 6 143 143 7 256 0 8...

Page 30: ...upport Manual 30 20 Rail Spacing Layout Figure 6G 30 Diameter 20 Rail Spacing NOTE This depicts monorail spacings only Leg spacing is dependant on eave height See Page 16 for leg and rail spacing char...

Page 31: ...12 3MONO 148 4 A 11 17MONO 134 4 A 9 83MONO 118 2 A 3MONO 36 44 30 Diameter 20 Spacing Measurement in Inches Rail Section 1 Section 2 1 174 174 2 172 172 3 166 166 4 160 160 5 148 148 6 134 134 7 231...

Page 32: ...upport Manual 30 22 Rail Spacing Layout Figure 6I 30 Diameter 22 Rail Spacing NOTE This depicts monorail spacings only Leg spacing is dependant on eave height See Page 16 for leg and rail spacing char...

Page 33: ...5 4 A 13MONO 156 4 A 11 92MONO 143 4 A 11MONO 132 2 A 3MONO 36 44 30 Diameter 22 Spacing Measurement in Inches Rail Section 1 Section 2 1 174 174 2 171 171 3 165 165 4 156 156 5 143 143 6 249 0 7 196...

Page 34: ...upport Manual 30 26 Rail Spacing Layout Figure 6K 30 Diameter 26 Rail Spacing Tie bar See Page 13 for installation detail NOTE This depicts monorail spacings only Leg spacing is dependant on eave heig...

Page 35: ...ng Measurement in Inches Rail Section 1 Section 2 1 174 174 2 170 170 3 162 162 4 148 148 5 256 0 6 196 0 7 120 0 Part Description Qty FL 404 26 26 Monorail Tie Bar 40 S 280 10 16 x 5 8 Zinc Self Dril...

Page 36: ...ts 36 PNEG 1826 30 Dura Lok Plank and Support Manual 30 Floor Bundle Layout Figure 6M 30 Plank Layout Bundle NOTE The 30 floor has one bundle The split of the floor is staggered from one 7 plank to th...

Page 37: ...6 Layouts PNEG 1826 30 Dura Lok Plank and Support Manual 37 30 Plank Layout Figure 6N Plank Layout for 30 Diameter Bin...

Page 38: ...74 5 16 7 199 505 46 6 18 2 218 553 72 7 19 7 235 596 9 8 20 10 250 635 9 22 0 264 670 56 10 23 0 276 701 04 11 23 10 286 726 44 12 24 8 296 751 84 13 25 5 305 774 7 14 26 1 313 795 02 15 26 8 320 81...

Page 39: ...I warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI shall have no obligation or responsibility for any representations or warr...

Page 40: ...ulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4...

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