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AGCO Gleaner DynaFlex 9250, Service Manual

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AGCO Gleaner DynaFlex 9250 Service Manual Download Page 2

79034308 B Rev.  

01-i

Contents

Gleaner

®

9250

DynaFlex Draper Header

SERVICE MANUAL

79034308 B Rev.

01 - Safety

Contents

SAFETY

Safety Alert Symbol  .......................................................................................................................................  01-1
Safety Messages  ...........................................................................................................................................  01-1
Informational Messages .................................................................................................................................  01-1
Safety Signs ...................................................................................................................................................  01-2
A Word to the Operator ..................................................................................................................................  01-2
Fire Prevention and First Aid  .........................................................................................................................  01-4
Prepare for Operation  ....................................................................................................................................  01-5
Road and Highway Operation ........................................................................................................................  01-6
Header Transport Tie-Down  ..........................................................................................................................  01-7
Operation .......................................................................................................................................................  01-8
Maintenance ................................................................................................................................................  01-12
Engine Safety  ..............................................................................................................................................  01-14
Tire Safety  ...................................................................................................................................................  01-14
Battery Safety  ..............................................................................................................................................  01-15
Accumulator Safety ......................................................................................................................................  01-15
Cylinder Stops  .............................................................................................................................................  01-16

Reel Lift Cylinder Stops .........................................................................................................................  01-16
Header Lift Cylinder Stop  ......................................................................................................................  01-17

Shields .........................................................................................................................................................  01-18

INDEX .............................................................................................................................................................  01-23

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Summary of Contents for Gleaner DynaFlex 9250

Page 1: ...er 79034308 B Rev English Printed in U S A April 2010 Gleaner 9250 DynaFlex Draper Header SERVICE MANUAL 79034308 B Rev CONTENTS SAFETY 01 GENERAL INFORMATION 02 DRIVES 03 CUTTING COMPONENTS 04 ELECTR...

Page 2: ...ord to the Operator 01 2 Fire Prevention and First Aid 01 4 Prepare for Operation 01 5 Road and Highway Operation 01 6 Header Transport Tie Down 01 7 Operation 01 8 Maintenance 01 12 Engine Safety 01...

Page 3: ...01 ii 79034308BRev Contents NOTES Find manuals at https best manuals com...

Page 4: ...hat if not avoided will result in DEATH OR VERY SERIOUS INJURY m WARNING Indicates a potentially hazardous situation that if not avoided could result in DEATH OR SERIOUS INJURY m CAUTION Indicates a p...

Page 5: ...and understand the Operator Manual and the manual for all attachments before operating the machine Learn how to operate the machine and how to use the controls properly Do not let anyone operate the m...

Page 6: ...y is removed BE SURE that everyone is clear of the machine before starting the engine and mechanism or its attachments ALWAYS be sure that all shields guards and access doors are in place when the hea...

Page 7: ...any noises that are not normal Such noises can indicate a failed bearing that can cause heat build up Keep a first aid kit handy for treatment of minor cuts and scratches FIG 5 To reduce the risk of...

Page 8: ...ntrols Make certain that all controls are in neutral and the parking brake is engaged before starting the machine Make certain that all people are well away from your area of work before starting and...

Page 9: ...Applying the BRAKES BRAKES must be locked together during road travel NEVER apply individual wheel brakes for turning assist during road or highway operation TOWING of the machine is NOT recommended...

Page 10: ...s along the frame are provided on the header to allow for proper tie down for transport FIG 9 Example of tie down location 1 on the trailer FIG 10 Example of tie down location 1 on trailer FIG 8 P9227...

Page 11: ...ection repairs cleaning or adjustment and before operation begins or resumes FIG 11 Wear close fitting clothing and personal protection equipment appropriate for operating and or performing lubricatio...

Page 12: ...g operation Debris can be thrown from the machine during operation possibly resulting in injury FIG 16 Always wear the seat belt when the machine is moving If another person is riding in the instructo...

Page 13: ...s put the grain tank unloader tube in the transport position and lower the radio aerial before moving the machine near electrical wires Contact with electrical power lines can cause electrical shock r...

Page 14: ...ey before leaving the operator s station or before permitting anyone to inspect clean lubricate adjust or repair any part of the machine or attachments unless specifically instructed otherwise in this...

Page 15: ...e pressure from the hydraulic and fuel injection systems by lowering raised equipment shutting off accumulator valve and shutting off the engine before loosening any part of the systems Tighten all co...

Page 16: ...sure the header is lowered to the ground and the reel is lowered all the way When it is necessary for the header or the reel to be in the raised position raise the header and the reel all the way Enga...

Page 17: ...id Do not use aerosol starting fluid Use of this fluid can cause and explosion that can result in severe injury or death TIRE SAFETY FIG 34 Tire explosion and or serious injury can result from over in...

Page 18: ...trical storage batteries contains sulfuric acid Avoid all contact of fluid with eyes skin or clothing If contact does occur flush off immediately with large amounts of water ACCUMULATOR SAFETY FIG 37...

Page 19: ...emove the start key Release the stop 1 from the carrying strap 2 Swing the stop forward until the retaining spring snaps around the rod of the cylinder Repeat this procedure for both sides of the head...

Page 20: ...r housing or between the header and the machine UNLESS the header lift cylinder stop is fully engaged on the lift ram the engine is stopped the brake is set the start key is removed and the header is...

Page 21: ...is setting on the ground the reel lift rams are either fully retracted or have the reel lift ram stops properly engaged over the ram rods of the right hand and the left hand reel lift rams the engine...

Page 22: ...ld away from the two bottom pins and then lift the end shield from the upper pin To properly install the end shield reverse the removal procedure FIG 45 To release the divider shield 1 press the relea...

Page 23: ...48 Insert the divider mount 1 into the divider bracket 2 Engage the end of the latch rod 3 into the striker 4 Close the divider point latch 5 engaging the lock 6 FIG 49 The reel drive shield 1 can be...

Page 24: ...shield into the striker U bolt to secure the drive shield FIG 51 All implement drive lines 1 are shielded and equipped with a shield anti rotation chain 2 To remove service and install the shields ref...

Page 25: ...Safety 01 22 79034308BRev NOTES...

Page 26: ...ational Messages Safety 01 1 M Maintenance Safety 01 12 O Operation Prepare For 01 5 Operation Road and Highway 01 6 Operation Safety 01 8 R Road and Highway Operation 01 6 S Safety A Word to the Oper...

Page 27: ...01 24 79034308BRev Index NOTES...

Page 28: ...eed 02 12 Draper Speed 02 12 Tine Replacement 02 12 Completing Packages 02 14 Sickle Storage 02 16 Flighting Fillers 02 16 Cutterbar Header Float Lockout 02 16 Reel Divider 02 17 Adjustments 02 18 Ree...

Page 29: ...ails 02 50 Reel Drive Chain 02 56 Troubleshooting 02 57 Cutterbar 02 57 Reel 02 62 Draper 02 63 Auger 02 63 Specifications 02 64 Dimensions and Weights 02 64 Pick Up Reel 02 65 Reel Drive 02 66 Reel H...

Page 30: ...ric units followed by the equivalent in U S units Hardware sizes are given in millimeters for metric hardware and inches for U S hardware Replacement Parts To receive efficient service always give the...

Page 31: ...iometers installed on each end and throughout the center of the header are specifically designed to operate with the AHHC control module installed in the machine As a Rigid Draper the tilt arms are lo...

Page 32: ...m the machine and wipe off any oil or dirt at the end of the day Before Each Season Read the Safety section Check to make sure the drapers are not stuck to the conveyor frame members The draper must b...

Page 33: ...en using a grain header actuate the variable speed lockout by slowing the variable speed header drive to the slowest position The drive sheave on the pivot jackshaft must be out against the heads of t...

Page 34: ...n when removing and attaching the header to the machine Lower the header until the skid pads are contacting a level area on which to set the header Remove the hairpin and then the locking pin 2 from e...

Page 35: ...connect the variable speed quick coupler from the hydraulic coupler 1 Connect the quick coupler 2 to the male coupler at the reel lift port in the main hydraulic valve Install the dust cap 3 onto the...

Page 36: ...t cylinder stop engaged again stop the engine make sure the brake is set and remove the start key FIG 14 Install the tool 1 onto the latch crank and rotate the upper latch assembly counterclockwise to...

Page 37: ...the same time Rotate the left and the right drivelines indicator wheels so that the same letter is showing in the indicator windows 1 on the PTO bells IMPORTANT If the sickle drives are out of time ex...

Page 38: ...a corn head has been attached install the variable speed hose 1 onto the male coupling fitting 2 in the main hydraulic control valve Make sure the dust cap 3 is installed on the variable speed fitting...

Page 39: ...right hand and left hand end of the header The extremity lights are used to mark the ends of the header When harvesting rotate the mounting tube 2 for the extremity lights inward FIG 24 When transport...

Page 40: ...ep the drapers as clean and dry as possible Store in a cool dry place away from rodents Oil spilled on drapers will cause rapid deterioration Wipe off oil as soon as possible Unplugging the Header If...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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