AGCO Challenger Terra Gator 3244 Service Manual Download Page 7

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627333-A

1-i

Contents

Challenger

Terra Gator 3244

Chassis

SERVICE MANUAL

627333-A

01 - Introduction

Contents

Follow Safety Instructions .......................................................................................................................... 1-1

Prepare for Emergencies ........................................................................................................................... 1-1

Safety Alert Symbol ................................................................................................................................... 1-2

Signal Words ............................................................................................................................................. 1-2

Informational Messages ............................................................................................................................. 1-2

Important Safety Information ..................................................................................................................... 1-3

General Hazard Information ...................................................................................................................... 1-3

Pressurized Air .................................................................................................................................... 1-4

Asbestos Information ........................................................................................................................... 1-4

Electrical Storm Injury Prevention ....................................................................................................... 1-4

Mounting and Dismounting .................................................................................................................. 1-4

Before Starting Engine ........................................................................................................................ 1-5

Engine Starting .................................................................................................................................... 1-5

Before Operation ................................................................................................................................. 1-5

Operation ............................................................................................................................................. 1-5

Parking ................................................................................................................................................ 1-6

Operator Station .................................................................................................................................. 1-6

Crushing and Cutting Prevention ........................................................................................................ 1-6

Hydraulic Safety .................................................................................................................................. 1-6

Chemical Safety .................................................................................................................................. 1-7

Emergency Exit From Cab ......................................................................................................................... 1-8

Operating The Vehicle Safely .................................................................................................................... 1-8

Prevent Vehicle Runaway .......................................................................................................................... 1-9

Use Safety Lights and Devices .................................................................................................................. 1-9

Operating On Slopes ................................................................................................................................. 1-9

Traveling On Public Roads ...................................................................................................................... 1-10

Stopping And Parking The Vehicle .......................................................................................................... 1-10

System Boom Safety ............................................................................................................................... 1-11

Avoid Eye Contact With Radar ................................................................................................................ 1-11

Exhaust Fumes ........................................................................................................................................ 1-11

Overhead Electrical Power Lines ............................................................................................................. 1-12

Noise ........................................................................................................................................................ 1-12

Handle Fuel Safely - Avoid Fires ............................................................................................................. 1-12

Stay Clear Of Rotating Drive Lines And Moving Parts ............................................................................ 1-13

Towing Other Vehicles / Trailers / Equipment ......................................................................................... 1-13

Modifications ............................................................................................................................................ 1-13

Maintenance And Service Safety ............................................................................................................. 1-14

Practice Safe Maintenance ...................................................................................................................... 1-14

Chemical Safety ....................................................................................................................................... 1-15

Operator Cabs ................................................................................................................................... 1-15

Wear Protective Clothing ......................................................................................................................... 1-16

Work In A Clean Area .............................................................................................................................. 1-16

Understand Correct Service .................................................................................................................... 1-17

Use Proper Tools ..................................................................................................................................... 1-18

Support Machine Properly ....................................................................................................................... 1-18

Proper Lifting Equipment ......................................................................................................................... 1-18

High-Pressure Fluids ............................................................................................................................... 1-19

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Summary of Contents for Challenger Terra Gator 3244

Page 1: ...tems shipped under separate part number are used with this publication Printing Batch Number AGCO Corporation 2009 All rights reserved Part Number 627333 A English Printed in the Netherlands July 2009...

Page 2: ...Find manuals at https best manuals com...

Page 3: ...33 A English Printed in the Netherlands July 2009 Challenger Terra Gator 3244 Chassis SERVICE MANUAL 627333 A CONTENTS INTRODUCTION 01 ENGINE 02 POWERTRAIN 03 CHASSIS 04 CABIN 05 ELECTRICAL 06 HYDRAUL...

Page 4: ...Find manuals at https best manuals com...

Page 5: ...Label Only Master No 627333 A Service Manual TERRA GATOR 3244 CHASSIS Volume Find manuals at https best manuals com...

Page 6: ...Find manuals at https best manuals com...

Page 7: ...Cab 1 8 Operating The Vehicle Safely 1 8 Prevent Vehicle Runaway 1 9 Use Safety Lights and Devices 1 9 Operating On Slopes 1 9 Traveling On Public Roads 1 10 Stopping And Parking The Vehicle 1 10 Sys...

Page 8: ...achine 1 38 Engine Serial Number And Informatie Plate 1 39 Transmission Serial Number 1 39 Cab Serial Number 1 40 Operator s Seat Serial Number 1 40 Axles 1 40 Maintenance Introduction 1 41 Maintenanc...

Page 9: ...ion and a complete understanding of control operation Learn how to properly operate machine and use all controls before operation Do not allow anyone to operate machine systems or perform service and...

Page 10: ...ults in death or very serious injury m WARNING Indicates potentially hazardous situation that if not avoided could result in death or serious injury m CAUTION Indicates potentially hazardous situation...

Page 11: ...eplacement parts are required for this product AGCO recommends using AGCO replacement parts or parts with equivalent specifications including but not limited to physical dimensions type strength and m...

Page 12: ...ng an electrical storm Mounting and Dismounting Mount or dismount machine only at locations with steps and or hand holds Before mounting or dismounting clean steps and hand holds Inspect stairs and ha...

Page 13: ...Fasten seat belt securely low around hips Operation Only operate machine while in operator seat Seat belt must be fastened during operation Only operate controls while engine is running Check for pro...

Page 14: ...ays wear gloves when handling wire cable and never use a kinked or frayed wire cable When striking a retainer pin may cause personal injury Make sure there are no personnel in area To avoid injury to...

Page 15: ...dy protection Do not inhale dust or fumes Never use mouth to blow trash or debris from nozzles tips or other parts which may contain chemical residue Have spare tips or parts available for replacement...

Page 16: ...rmit any passengers on or in the vehicle when it is in operation Engage the Parking Brake and place the Drive Lever in the NEUTRAL position before starting the vehicle s engine Stop the vehicle turn o...

Page 17: ...ng Brake engaged USE SAFETY LIGHTS AND DEVICES To increase visibility use the safety lights and devices provided with the vehicle Whenever driving on public roads use Amber flashing Warning Lights and...

Page 18: ...replace any component that is not in proper working order Never drive at a speed that causes the vehicle to bounce or cause the loss of control Obey all traffic safety rules Operate the vehicle with...

Page 19: ...nal will not cause any ill effects during normal use Although the intensity is low to avoid eye damage never look directly into the sensor while the sensor is in operation EXHAUST FUMES FIG 12 Always...

Page 20: ...armuffs or earplugs to protect against high decibels and or uncomfortable loud noises HANDLE FUEL SAFELY AVOID FIRES FIG 15 Handle fuel with care it is highly flammable Always stop the engine before r...

Page 21: ...clothing Stop the engine and make sure the drive lines are stopped before making any adjustments or performing any type of service on the engine or vehicle TOWING OTHER VEHICLES TRAILERS EQUIPMENT FI...

Page 22: ...f its systems or components while they are moving Never wear a necktie necklace scarf or loose clothing when working near machine tools or moving parts Tie long hair behind the head and wear a hair ne...

Page 23: ...chemical manufacturer s recommendation NEVER allow chemicals to contact the skin or eyes FIG 24 Always wear APPROVED protective equipment and clothing Before leaving the cab wear personal protective...

Page 24: ...isks are and how to do the project safely Follow procedures and equipment recommendations See the chemical manufacturer for MSDS s on chemical products used with Challenger equipment WEAR PROTECTIVE C...

Page 25: ...t your working area properly adequately and safely Use proper safety lights with wire safety cages Exposed bulbs can ignite fluids Catch draining fluids in proper containers Never use beverage contain...

Page 26: ...th metric fasteners SUPPORT MACHINE PROPERLY FIG 31 Never support the vehicle on cinder blocks hollow tiles or supports that may crumble Never work under a vehicle that is only supported by a jack Use...

Page 27: ...an accident does occur get medical help immediately if any personnel are injured by hydraulic fluid or fuel Any fluid injected into the skin must be surgically removed within a few hours or gangrene m...

Page 28: ...t and solvent properly Always remove paint before welding or heating Wear an approved respirator to sand or grind paint avoid breathing the dust If using solvent or paint stripper remove the stripper...

Page 29: ...draining fluids Never use food or beverage containers that may mislead someone to drink from them Never pour harmful waste onto the ground down a drain or into any water source Air Conditioning refri...

Page 30: ...k the cab door after leaving the cab so that nobody can accidentally turn the steering wheel 3 Move the Articulation Lock Turnbuckle from the Storage position to the transport maintenance position Thi...

Page 31: ...ty signs on your vehicle Failure to read and understand all safety signs may result in personal injury or death Always be aware of a safety hazard Make sure new equipment components and repair parts i...

Page 32: ...Safety 1 24 627333 A FIG 43 M00113 2 7 6 11 3 10 9 12 8 17 17 16...

Page 33: ...arance for person in the working area of the machine FIG 45 2 Warning External hydraulic system filled with ISO VG 46 FIG 46 3 Caution Do not work under the cab when the Safety pin is not mounted FIG...

Page 34: ...tance pinching hazard FIG 48 5 Warning Tipping over order cabin i Open engine hood ii Dismount side panels engine hood iii Check if there are no loose parts in the cab and everything is ready to tip o...

Page 35: ...understand the operators manual This decal is in a vertical and in a horizontal position available FIG 50 7 Warning Beware of leaking hydraulic lines hoses FIG 51 8 Secondary Fresh Air Filter FIG 49 Q...

Page 36: ...Safety 1 28 627333 A FIG 52 9 Primary Fresh Air Filter FIG 53 10 Warning Radar Hazard do not look into the radar FIG 52 Q000133S FIG 53 Q000120S...

Page 37: ...FIG 54 11 Warning Tire Pressure Read Operator s Manual FIG 55 12 Danger Explosion Hazard Disconnect Battery FIG 56 13 Warning Remove Key Before Maintenance Rotating Blades FIG 54 Q000121S FIG 55 Q000...

Page 38: ...Hazard Hot surface Exhaust FIG 58 15 Warning Remove Key Before Maintenance FIG 59 16 Hazard Hot FLuid Burn Hazard Remove Key Read Manual Cooldown Before Opening Radiator Pressure Cap FIG 57 Q000124S F...

Page 39: ...17 Prohibition No Waterhose FIG 61 18 Use Only Specified Diesel See Engine Operators Manual FIG 62 19 Retorque Wheel Bolts With 720 Nm FIG 63 20 Handwash Tank FIG 60 Q000127S FIG 61 P511414D1 01 FIG 6...

Page 40: ...Safety 1 32 627333 A FIG 64 21 Fuse Panel See Also Chapter Lubrication and Maintenance FIG 65 22 Relay panel See Also Chapter Lubrication and Maintenance FIG 64 P503379D1 FIG 65 P624972 A...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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