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AG SHIELD 405824, Operator’S Handbook And Parts Manual

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AG SHIELD 405824 Operator’S Handbook And Parts Manual Download Page 2

 

Summary of Contents for 405824

Page 1: ...6ft ASM part 405826 Direct drive OPERATOR S HANDBOOK AND PARTS MANUAL Ag Shield Manufacturing Box 9 Benito Manitoba R0L 0C0 Phone 800 561 0132 or 204 539 2000 Fax 204 539 2130 Email address sales agshield com Web site at www agshield com Printed in Canada June 17 2013 Revision 1 Part No 405910 ...

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Page 3: ... for service updates required Customer agrees that the equipment was complete with all parts in good working order except as noted below that the customer has received the owner s handbook and the customer has been thoroughly instructed in the use of it Customer agrees that he has been instructed in the care adjustments the safe operation of the machine and the applicable warranty policy Dealer Na...

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Page 5: ...TY 10 3 10 CROSS AUGER SAFETY 10 3 11 SAFETY DECALS 11 4 36 FOOT BOLT ON SETUP FROM SHIPPING MODE 12 4 1 WELD ON CENTER MOUNT SOME MODELS 19 4 2 MOTOR INSTALLATION 22 4 3 STRIPPER BAR INSTALLATION 23 5 OPERATIONS 24 5 1 FIELD SETTING THE CROSS AUGER 24 6 PARTS FOR MACDON 962 CASE 1042 36 FT HEADER 25 6 1 OVERVIEW OF CASE 1042 36FT CROSS AUGER 25 6 2 RIGHT HAND END MOUNT CASE 1042 36 FOOT 26 6 3 CE...

Page 6: ...e who will be operating and or maintaining the Ag Shield Cross auger must read and clearly understand ALL Safety Operating and Maintenance information presented in this manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Review this information annually before season start up Make these reviews of safety and operation a standard practice fo...

Page 7: ...an Be Avoided SIGNAL WORDS Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected using the following guide lines DANGER An immediate and specific hazard which WILL result in severe personal injury or death if the proper precautions are not taken WARNING A specific hazard or unsafe practice which COULD res...

Page 8: ... responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these All accidents can be avoided A person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized ...

Page 9: ...ing for a high pressure hydraulic leak Use a piece of wood or cardboard as a backstop instead of hands to isolate and identify a leak 6 If injured by a concentrated high pressure stream of hydraulic fluid seek medical attention immediately Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface 7 Before applying pressure to hydraulic system make sure that all...

Page 10: ...itioning a field be familiar with all potential hazards trees rocks ditches gullies etc Plan your route to avoid hazards Keep Cross auger width in mind when maneuvering to avoid obstacles 4 Keep hands feet hair and clothing away from all moving and or rotating parts 5 Keep all shields and guards in place when operating 6 Do not allow riders on the Cross auger or tractor during operation or transpo...

Page 11: ...11 3 11 SAFETY DECALS Become familiar with these decals and the hazards they are marking part 113522 part 113524 1 part 113552 ...

Page 12: ... 13 Figure 2 Left end mount ISOMETRIC VIEW 14 Figure 3 Left hand end mount TOP VIEW 14 Figure 4 Right hand end mount 15 Figure 5 Right hand end mount TOP VIEW 16 Figure 6 Center auger MOUNT WITH plastic cover removed 16 Figure 7 Center Auger Mount TOP VIEW 17 Figure 8 Center MOUNT drill 4 HOLES in the reel cylinder Mount plates header 17 Figure 9 Drill pattern for center mount 18 Figure 10 Install...

Page 13: ...r of the slots and allows mounts can be shifted around on the slots to allow a correct installation on headers that are not always built the same The criteria for best install are 1 The rear edge of the flighting is from the rear face of the back board 2 The height of the auger is predetermined at the end mounts ensure that the center is at a similar height when completed 3 The auger must rotate d...

Page 14: ...per corner of the header the Ag Shield is placed 25 inches to the inside of header to gusset line and 3 375 from the top or rear edge of gusset This should leave the center of the mount 6 5 inches from the around on the slots as necessary Drill hole 3 8 or slightly larger bolt the mount in place FIGURE 3 LEFT HAND END MOUNT TOP VIEW ...

Page 15: ... 6 5 inches from the around on the slots as necessary Drill hole 3 8 or slightly larger bolt the mount in place FIGURE 4 RIGHT HAND END MOUNT 1 see Figure 9 Drill pattern for center mount Locate the 3 different pieces of the center mount observe the direction below regards where to drill holes to mount the sky blue colored outer plates that hold the dark blue mount in place Mark the holes drill th...

Page 16: ...he auger from turning IF you have a reason The normal position is to have the stop bolt stored on the motor side of the blue mounting bracket To use the stop bolt install the bolt into the path of the rotating auger as show and then completely open the bypass adjusting valve so that excessive back pressure is not built up in the canvas circuit ...

Page 17: ...CYLINDER MOUNT PLATES HEADER The approximate hole locations are detailed below the side plates should be 1 38 or 1 3 8 below and parallel to the lower side of cylinder mount The rear edge of the mount is 3 48 approximately 3 inches ahead The slot allows proper position before final tighten ...

Page 18: ...able paddle goes to the center of header With the motor motor mounts sprockets and bearing flanges on the end lift the right auger into position Bolt loosely into place Position the auger or less from the back edge of header Tighten the bearing mount bolts The header acts as the stripper that prevents crop from wrapping around the auger Adjusting closer than is better but usually unnecessary 1 Joi...

Page 19: ...your header does not have the center mount ears for the Ag Shield auger mount A weld on piece is provided in your kit Place the blue plate onto the header and weld to the existing ears Drill holes in plate for the center mount Part number 408141 ...

Page 20: ... line of the Ag shield auger motor 4 The forward hose on the Ag Shield motor part 118825 will connect to hose H below 5 Test direction of rotation to be down on the front of the auger for operation in field set speed of the canvases and use the flow control supplied to set the auger flighting speed to be 5 or slightly greater than the canvases see operations below Below is not a photo of a 1042 Ca...

Page 21: ...move the Return line from the Canvas motor Route the pressure hose from port B on the Ag Shield motor to the return port on the Canvas motor Route the Return hose from port A on the Ag Shield motor to the hose that was taken off of the Canvas motor ...

Page 22: ...22 4 2 MOTOR INSTALLATION Notch tin in side of header for motor to fit in ...

Page 23: ...ht of the auger does not change after the stripper bar height has been set 3 Hold stripper bar up to the back board and mark the holes in the middle of the slot every second hole will be fine 4 A magnet will help hold one end if installing alone 5 Make sure before drilling that the drill will not damage anything behind the back board hyd fittings hoses etc 6 Drill 3 8 holes in the middle of the sl...

Page 24: ...e Observe the auger from the combine cab or swather operating platform Focus your eye on one auger flighting and compare to a particular canvas slat The auger can be adjusted to run at the same rate in feet per minute As desired slightly increase the cross auger to have it pulling ahead faster than the canvas In peas augers can often be operated at a very slow speed 30 of canvas speed and still fe...

Page 25: ...7 1042 case 963m 36ft Auger Wldmt LH 12 2 407050 1042case 963m 36ft Center Mount Adapter Plate ITEM QTY PART NUMBER 13 1 408137 MacDon 972 mtr mt plate RH dirdrv 14 1 117170 motor with flow control 5 9 danfoss 15 1 407271 shim hyd motor mt AGCO 9250 16 1 408111 hyd motor mt macdon dirdrv 17 1 100610 bolt 3 8 X 3 gr5 pltd nc 18 1 406389 MD973 36ft Bearing Support Plate LH 19 1 118816 hose assy 1_2 ...

Page 26: ...rdrv 10 1 117170 motor with flow control 5 9 danfoss 11 1 407271 shim hyd motor mt AGCO 9250 ITEM QTY PART NUMBER 12 1 408111 hyd motor mt macdon dirdrv 13 1 407105 direct drive motor adapter wldt 14 4 101145 lock washer 3 8 15 1 100610 bolt 3 8 X 3 gr5 pltd nc 16 1 102131 nut jam 3 8 nc gr5 1 2 HGT 17 1 118816 hose assy 1_2 x 54 lg 10 male ORB 90 x 08 FJIC 18 1 118825 Hyd hose 08 x 40 x 08FJICS90...

Page 27: ...ard 12 2 100403 bolt 1 4 X 1 gr5 pltd nc 13 4 101103 flat washer 1 4 14 4 100948 carriage bolt 1 2 X 1 1 4 NC ITEM QTY PART NUMBER 15 3 114471 Pillow Block Bearing Assy P207 SA207 16 2 100660 bolt 7 16 X 1 gr5 pltd nc 17 2 101142 lock washer 7 16 18 1 406385 MD973 36ft Center Bearing Mnt Wldmt 19 1 408215 1042 case 962m 36ft Auger Wldmt RH dirdrv 20 1 407047 1042 case 963m 36ft Auger Wldmt LH 21 2...

Page 28: ...3 8 nc gr5 pltd 4 3 114471 Pillow Block Bearing Assy P207 SA207 5 2 100703 bolt 1 2 X 2 gr5 pltd nc ITEM QTY PART NUMBER 6 1 407047 1042 case 963m 36ft Auger Wldmt LH 7 1 406389 MD973 36ft Bearing Support Plate LH 8 6 102127 nut 5 8 nc nylock 9 6 100965 carriage bolt 5 8 X 2 1 4 nc 10 6 101107 washer flat 5 8 1 2 3 7 6 4 9 10 8 Left Hand End Mount ...

Page 29: ...isuse negligence or accident or which has had the serial number tampered or removed 6 A Warranty Claim Form sample at end of handbook must be submitted to Ag Shield with returned parts in order for parts to be considered for warranty examination 7 A warranty registration page from the front of this manual must be returned to the factory in order to qualify for warranty examination 8 All returned p...

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Page 31: ...ailed Repair Date Acres Hours Model Serial Number Labour Hours Labour Rate Labour Amount Parts Must Be Returned To Benito Quantity Item Part Description Price Each Total Price Describe The Cause Of Failure And Corrective Action Taken Approve Reject I certify that the information is accurate and That the parts were replaced on the machine PARTS Date Parts Rec d Rec d By LABOUR Items To Suppliers TO...

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