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Cotton Picker Installation 

Ag Leader Technology

CaseIH 1822, 1844, 2022, 2044 

 

November 2002 

2006200-4 

9-20

 

 

 

12. Center punch and drill the hole marks with a 9/32 inch drill bit.  Use a rat-tail 

file to remove any burrs.  

 

13. Securely fasten the mounting plate using six 1/4 x 3/4 inch truss head screws 

and six serrated flange nuts.  For the main chute installation make sure to place 
one shim underneath the bottom side of the mounting plate.  Shims are not 
required for the chute extension.  

 

NOTE:  Shims are used to make the faces of the sensors parallel on the main 
chute installation and are used on the main chutes only.  Since the main 
chute is tapered, if you do not use the shims the sensors will not align 
properly.  DO NOT use shims if you are mounting to the chute extension.

 

 

NOTE:  The flange nuts should be on the outside of the hood so it doesn't 
protrude into the flow of cotton.  If bolts are installed wrong, errors could 
be caused in yield data. 

 

14. Slide the assembly seen in Figure 19 onto the U-shaped strap as seen in Figure 

20.  The template assembly should be slid on until it mates up with the duct. 

 

 

15. Mark the holes and rectangular hole from the template.  Remove the mounting 

plate and template from the chute. 

 

16. Center-punch and drill the holes. 
 
17. Use a suitable cutting device and cut the center rectangular hole. 
 
18. File down all edges so that no metal burrs are left. 

 
 

IMPORTANT:  To prevent damage to the sensors, DO NOT attach the 
sensors until the chutes are reattached to the machine.   

 

 
 
 
 
 
 
 

Summary of Contents for CaseIH 1822

Page 1: ...01012 1 Alcohol Swab Pack 2002811 2 Grey Plastic Cable Clamps 2002812 5 Cable Tie 15 in Black 2002817 15 10 Cable Tie 6 in Black 2002817 6 15 Adhesive Mounting Base 2 way 2002821 2 5 Grommet Rubber 3...

Page 2: ...Position 3000287 4 Serrated Flange Nut SS BZP 1 4 in 20 2002249 25 4 Emitter Sensor Assembly 5 Lens 3000219 1 Sensor Plate 5 Position 3000229 1 Gasket 5 Lens 3000281 1 Lens Cover 5 Lens 3000283 1 Dete...

Page 3: ...s IMPORTANT will alert you to the potential for damage to the product or loss of data NOTE will provide you with additional information to simplify a procedure or clarify a process Place the Installat...

Page 4: ...Procedure 1 Using the hardware from the monitor install kit attach the post bracket to the u bracket as shown in Figure 1 NOTE If installing a YM2000 PF3000 or PF3000 Pro monitor mount the u bracket...

Page 5: ...with mirror 3 Using the post bracket as a template mark the two mounting holes on the cab post A third hole can be drilled through the bracket and post for additional support The mounting bracket ass...

Page 6: ...r 2002 2006200 4 9 4 4 Center punch and drill the mounting holes with the provided 13 64 inch drill bit 5 Attach the post bracket to the cab post with three 1 4x3 4 inch self tapping screws 6 Reattach...

Page 7: ...ss Panel 3 From the outside of the cab push the 25 pin end of the cab cable through a large opening towards the front of the compartment 4 Route the cable up along the backside of the right front wind...

Page 8: ...ing bolts in the cab wall will interfere with the flange of the 24 pin connector before drilling the 1 3 8 in hole Figure 6 1 3 8 inch hole for 24 pin connector 10 With the distribution cable inside t...

Page 9: ...7 Junction Block 13 Seal the area around the grommet with the provided black silicone sealant as needed 14 At the junction block on the bottom left of the back cab wall attach the long pigtail with ri...

Page 10: ...d Step by Step Procedure NOTE When facing the exposed access panel on the exterior of the cab the digital tachometer is located towards the top on the right hand side 1 Disconnect the existing 9 pin c...

Page 11: ...ab cable Installing GPS Coax Cable Parts required for this procedure 10 ft coax cable used inside the cab 15 ft coax cable used to connect the antenna to bulkhead connector Bulkhead connector Step by...

Page 12: ...ad connector Attach 10 ft coax cable Route the coax with the cab cable Fasten with cable ties of secure 3 Any excess cable should be looped and tied at the back of the cab just above the bulkhead conn...

Page 13: ...al to measure accurately and follow the diagrams closely 5 Once the sensors are installed make sure the telescoping lower chute does not block the sensors when head is raised If this happens remove no...

Page 14: ...the sensor bracket on the chute See Figure 13 3 On a main chute of a 1822 1844 measure down 18 inches from the top on the front and back of chute IMPORTANT When mounting on the main chute of a 1822 an...

Page 15: ...Extension 4 Use the sensor bracket as a template to mark the opening and holes See Figure 13 IMPORTANT Ensure this is done first to the front side of the chute since you will mount the emitter to the...

Page 16: ...m portion of the bracket and the chute and attach bracket with the flange nuts and truss bolts provided NOTE The flange nuts should be on the outside of the hood so it doesn t protrude into the flow o...

Page 17: ...serrated flange nuts securely fasten the template to the mounting plate NOTE Use the following alignment method for both the chute extension and main chute installation 11 Attach the second mounting...

Page 18: ...nstallation Ag Leader Technology CaseIH 1822 1844 2022 2044 November 2002 2006200 4 9 16 Figure 15 Attaching template to mounting plate Figure 16 U shaped template and Mounting Plate Mounting Plate U...

Page 19: ...screws and six serrated flange nuts For the main chute installation make sure to place one shim underneath the bottom side of the mounting plate Shims are not required for the chute extension IMPORTAN...

Page 20: ...ion the sensor and bracket on the chute between the ladder rungs See Figure 18 If there is a chute extension attach the sensor to the extension Otherwise attach the sensor as high on the ladder as pos...

Page 21: ...te is removed from machine 4 Also mark on the ladder angle support a 10 inch area to be removed later in this procedure See Figure 21 NOTE The larger portion should be removed below the sensor to allo...

Page 22: ...if you do not use the shims the sensors will not align properly DO NOT use shims if you are mounting to the chute extension NOTE The flange nuts should be on the outside of the hood so it doesn t pro...

Page 23: ...eader Technology Cotton Picker Installation CaseIH 1822 1844 2022 2044 November 2002 2006200 4 9 21 Figure 19 Attaching template strap to 2nd mounting plate Figure 20 Attaching template to mounting pl...

Page 24: ...ccuracy due to stringers if they are not removed 21 Reattach the chute on the machine and reattach the ladder 22 After the mounting the plates are securely fastened place the sensors into the hinges H...

Page 25: ...hat is thicker and has a right angle connector coming out of the top cover with a two foot long cable Detector sensor block that is thinner and has an AMP 14 pin connector mounted on the back cover St...

Page 26: ...h of the detectors starting at the right side so they are in order on the monitor Row 1 is on the left side of the machine 5 Tie the sensor distribution cable to the monkey bars directly below the sen...

Page 27: ...ly to sensor pivot on the header sensor 2 Refer to Figure 24 and position the header sensor on the cab support beam IMPORTANT To prevent damage to the picker or header sensor ensure you position the h...

Page 28: ...r 2002 2006200 4 9 26 Mounting Holes Existing Bolt Figure 25 Header Sensor mounting holes 5 Attach header sensor with two 5 16 x 1 inch hex head cap screws 6 Attach S hook to existing bolt on the back...

Page 29: ...2022 2044 November 2002 2006200 4 9 27 Figure 27 Header Sensor installed 7 Connect header sensor cable to distribution cable Tie up extra cable away from moving parts 8 You will have to use the 18 inc...

Page 30: ...rocedure 1 Start engine 2 Verify the monitor powers up down properly 2a Turn the monitor power switch ON and verify the monitor powers up properly NOTE The monitor will power up check a box for each s...

Page 31: ...ibrated to your machine 5 Start the fan blower with the machine at rest and verify that the monitor reads 0 0 MPH 6 Display Head Height on the screen 6a Lift the head and verify the head height number...

Page 32: ......

Page 33: ...rd of Changes CaseIH 1822 1844 2022 2044 Installation 9 30 November 2002 2006200 4 Summary of Changes Revision 1 May 2001 Initial release of this set of instructions Revision 2 November 2002 Changes t...

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