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Contents: 

Safety ....................................................................................................... 8

 

Introduction ............................................................................................ 11

 

System Components ................................................................................................... 11

 

System Dimensions .................................................................................................... 12

 

System Specifications ................................................................................................. 13

 

Description and Main components .............................................................................. 14

 

Installation and Setup ............................................................................ 16

 

Location Requirements ............................................................................................... 17

 

Data Cable and Power Connections ........................................................................... 18

 

Operation ................................................................................................ 19

 

Before Running Product .............................................................................................. 19

 

Location of Switches ................................................................................................... 19

 

Loading a Film Roll ............................................................................................................... 20

 

Threading Film ...................................................................................................................... 21

 

Sub-Assemblies .................................................................................................................... 22

 

Changing/Installing/Adjusting Mandrels ...................................................................... 24

 

Conveyor ............................................................................................................................... 31

 

Motion Detector Sensor (product trigger) .............................................................................. 31

 

Adjustment locations ............................................................................................................. 34

 

Typical setup ......................................................................................................................... 35

 

Testing ................................................................................................... 36

 

Touch Panel Screens (H.M.I.) ................................................................ 43

 

Screens ....................................................................................................................... 43

 

Screen 10 .............................................................................................................................. 43

 

Screen 15 .............................................................................................................................. 43

 

Screen 12 .............................................................................................................................. 44

 

Screen 30 .............................................................................................................................. 44

 

Screen 13 .............................................................................................................................. 45

 

Screen 14 .............................................................................................................................. 46

 

Screen 31 .............................................................................................................................. 46

 

Screen 33 .............................................................................................................................. 47

 

Screen 11 .............................................................................................................................. 47

 

Maintenance ........................................................................................... 48

 

Changing Cutter Blades .............................................................................................. 48

 

LX-100 ........................................................................................................................ 50

 

Weekly .................................................................................................................................. 50

 

Every three weeks ................................................................................................................. 50

 

Every six months ................................................................................................................... 50

 

Annually ................................................................................................................................ 51

 

Every two to three years ....................................................................................................... 51

 

Unwind System ........................................................................................................... 52

 

Daily ...................................................................................................................................... 52

 

Summary of Contents for LX-100

Page 1: ...Shrink Sleeve Label Applicator Model Number LX 100 User Guide ...

Page 2: ......

Page 3: ...4510004 Rev Beta Copyright and Trademarks Copyright 2018 American Film and Manufacturing All rights reserved All trademarks and brand names are the property of their respective owners AFM 7041 Boone Avenue North Brooklyn Park MN 55428 Phone 714 974 9008 Fax 763 795 8867 www afmsleeves com ...

Page 4: ......

Page 5: ... Threading Film 21 Sub Assemblies 22 Changing Installing Adjusting Mandrels 24 Conveyor 31 Motion Detector Sensor product trigger 31 Adjustment locations 34 Typical setup 35 Testing 36 Touch Panel Screens H M I 43 Screens 43 Screen 10 43 Screen 15 43 Screen 12 44 Screen 30 44 Screen 13 45 Screen 14 46 Screen 31 46 Screen 33 47 Screen 11 47 Maintenance 48 Changing Cutter Blades 48 LX 100 50 Weekly ...

Page 6: ...g machine 55 Motion Detector 58 Motion Detector Sensor Details 58 Motion Detector Sensor Setup 59 Print Reading Sensor details 60 Print Reading Sensor setup 61 Operation Appendix 62 Exploded Assembly Diagrams 69 Schematic Diagrams 75 Optional 81 Parts List 85 Warranty Statement AFM Products 91 Customer Support 95 ...

Page 7: ...Safety 7 ...

Page 8: ... 1 25 ton forklift Wear safety shoes and work gloves when moving the machine Beware of uneven spots on the factory floor as the machine could tip over Make sure the electrical power source is properly wired and grounded The power source should comply with all safety regulations and codes applicable to the installation location Before attempting any service or repair make sure that the power is tur...

Page 9: ...sabled The LX 100 incorporates line control interlocks which may allow it to start automatically without warning Take care when lifting heavy rolls of labels If lifting from ground level be sure to lift with the large muscles of your legs Always consult with AFM before making any modifications to the electrical circuitry or PLC program Always replace fuses and other protective circuit devices with...

Page 10: ...chanism Shut down machine before doing any maintenance or troubleshooting Cut hazard Do not place hands or other objects on moving mechanism Shut down machine before doing any maintenance or troubleshooting Electrical hazard No user serviceable parts Keep out of power supply Keep equipment dry and indoors ...

Page 11: ... applications It is designed for low to moderate production rates for industries such as food and beverage pharmaceutical nutraceutical health and beauty and other manufactured goods It can be used for horizontal or vertical perforation applications System Components LX 100 HMI Unwind Station Take up Reel 2054 HMI Unwind Station Take up Reel LX 100 ...

Page 12: ...12 Introduction System Dimensions 26 13 663 67 20 87 530 00 61 22 80 20 1555 1965 44 50 1130 26 56 675 58 00 1472 1914 ...

Page 13: ... 170mm Length 30 200mm Thickness 0 035 0 07mm Applied Material OPS PET PVC Speed 100 BPM Max PET Film cut length 100mm Speed will vary with the shape and types of items thickness and length of shrinkable film Correct speed can be determined by actual running conditions Reference formula objects diameter 1 5 2mm x 1 57 ...

Page 14: ...m the SETTING screen With the addition of the perforator option each label can be perforated on the machine to offer tamper evidence or to facilitate removal by the consumer The Film Feed Roller feeds the film by one label cut length each cycle and the Wheels on the Applicator assembly shoot each cut label onto the container the cut film feed cycle is triggered by the approach of the container as ...

Page 15: ...pending upon the application The Side belts are generally not used in cases where the bottom of the label is to come down all the way to conveyor level in cases where the label is designed to stop part of the way down the container or is a shoulder label the Side belts can be used to support the bottom of the label as it is applied to the container Brush down may be necessary when the labels fail ...

Page 16: ...sted with your product prior to shipment Included in box LX 100 Unwind Optional Conveyor Horizontal perforator Vertical perforator Heat tunnel Timing screw Timing Belts Side Belts Accumulator Brush down TTO Printer Encoder Please see your dealer for any optional equipment purchases ...

Page 17: ...he adjustable feet Most of the adjustment to set the height of the mandrel relative to the top of the container is accomplished with the crank on the side of the labeler The leveling mounts should just be used to put the LX100 at a height where both the shortest and tallest bottles can be accommodated Level the Machine and Conveyor Secure the conveyor to the machine using a brace After verifying t...

Page 18: ...re plugging into power Make sure power switch is set to off before plugging in Do not hot plug any of the assemblies Brushdown hookups are located on the outfeed side and any Feed Timing Screw hookups should be located on the infeed side 2060 Plug into 220VAC Power Switch Brushdowns 2167 Timing Screw ...

Page 19: ...talled securely 3 Use MANUAL MODE to verify the correct cut and when applicable perforation position 4 Use a container to make sure that the Brush down units are set correctly if applicable 5 Verify that your Heater Tunnel is set up correctly 6 Verify that the Motion Detector Sensor Eye is at the correct height usually to detect the leading edge of the cap of the product Location of Switches 2091 ...

Page 20: ...m Reel cover Prepare the unroll unit by doing the following Place Film onto Reel Assembly replace assembly doing steps in reverse order Center the film to the tooling or Mandrel 2108 1 2 3 Unscrew Adjustable Lever Push down and hold Tension Lever Remove Film Reel Plate Assembly ...

Page 21: ...Operation 21 Threading Film Thread the film as seen in the following illustration Ensure that sleeves are facing the correct orientation coming out of the roll 1943 ...

Page 22: ...e up Proximity Sensor for perforations and colored bands Film reel Lift mechanism handle Mandrel adjustment wheel Motion Sensor adjustment assembly Door lock Light stack Knife Assembly Mandrel Reflector adjustment assembly Dancer Dancer Sensor ...

Page 23: ...hillips Head screws Mandrel in Load Film based on the application Follow the steps from pages 20 21 Unwind and Mandrel Manual use the up down buttons if no material is present to advance the web Watch the top and bottom and the side to side Adjust while pressing button Hold the Mandrel and adjust the Timing Screw Control CYCLE CUT FILM MANUAL 1944 X ...

Page 24: ...supply for Unroll unit The LX 100 should already be unrolled per previous See Threading Film To install the Mandrel open the front door and loosen the set screw holding the tension steel and rubber wheel assembly Turn the Adjustment Wheel counter clockwise to loosen the Tension Wheels in preparation of setting installing the Mandrel 2092 Adjustment Wheel Tension Wheel Set Screw ...

Page 25: ...or the clear spot gap in between the colored labels in the film The Sensor is adjustable Make sure that the Mandrel is situated with the Mandrel s bearings near the wheels see following for setup Carefully feed the Mandrel through the door opening into the Cutter Assembly longer Mandrels may be fed through the top Open Applicator Wheels and allow pass through 2093 Slot 2 Fin Body Bearings Label St...

Page 26: ...ile adjusting the steel wheels Using the adjusting knob tighten until the steel wheels touch the bearings in the front and rear of the mandrel Line up if needed 2095 Print Reading Sensor Mandrel Bearing Drive wheels 2 Drive Tension Wheels Adjustment Wheel ...

Page 27: ...ot so loose that they can be spun Next adjust the Applicator Wheels using the adjustment dial on the far right hand side Rotate the dial until it clicks and rubber wheels are snug to the Mandrel Side Applicator Wheels should be tight leaving a slight gap for film Tighten Bearing Drive Wheels then back off leaving a gap for the film Open the end of the film so it is not stuck together 2096 Z motion...

Page 28: ...28 Operation After film has been loaded cut length and cut time need to be set up NEXT SETTING MANUAL PRINT WORK 1934 Select SETTING LENGTH SETTING CUT TIME TARGET 1938 X ms CUT TIME LENGTH ...

Page 29: ...o that the amber LED goes out Continue pulling over the cone shaped tip manipulating it as you go Push the film down onto the Mandrel until it reaches the second set of rubber wheels Turn on power on the right side of the cabinet Close the door to engage the safety interlock switch 2062 Pull film down over Mandrel ...

Page 30: ...located on the front right hand side inside the door of the LX 100 The illustration shows the area of location The wheels of the Film Feed Spitter are vertically adjustable and can be loosened or tightened on the Mandrel using the Tightening Adjustment wheel Horizontal movement is pre set and is not adjustable If wheels are too loose or too tight there may be burnout marks left on the film and rol...

Page 31: ...t and move the Conveyor underneath it Check to see that the Conveyor is in line with the cabinet Place a product on the conveyor and under the cabinet and adjust the height of the LX until the Mandrel is approximately 1 1 2 inches above the product depending on product Set speed of Conveyor and Timing Screw Run test samples to ensure product is centered to the Mandrel Motion Detector Sensor produc...

Page 32: ...eeved breaks the sensor as it goes by on the conveyor The Sensor determines whether the item is there and if so get sleeved Adjust Sensor to get best application 2099 Obstruction Sensor Motion Detector Sensor Reflector Bracket 2100 ...

Page 33: ...Operation 33 The LX 100 is lowered or raised to accommodate the conveyor using the Crank Handle wheel underneath the unit 2101 Raise lower crank ...

Page 34: ...34 Operation Adjustment locations 2102 Crank Handle Adjusts Head Height Underneath Adjusts Motion Detection Sensor Position Adjusts Applicator Wheel Adjusts Conveyor Speed ...

Page 35: ...Operation 35 Typical setup 2107 Heat Tunnel LX 100 TTO Timing Screw not shown Brush down Not shown Conveyor ...

Page 36: ...will send 100 5mm of film NEXT SETTING MANUAL PRINT WORK 1934 Work switch Print switch Manual function 1 Feed film 2 Cut 3 Cycle Setting 1 Target 2 Cutting motion time 3 Feed length cut length offset length Next page 1 Option 1 On Off switch 2 Option 2 On Off switch X 1939 CUT LENGTH mm 7 4 1 0 8 5 2 9 6 3 E C S C R L B S LENGTH SETTING CUT TIME TARGET 1938 X ms Press LENGTH Press here 1937 1 0 0 ...

Page 37: ...een returns to the main function screen 3 Press MANUAL for manual function screen Press CYCLE Test run the machine to check if it is working properly You must test run at least 3 times to check the Label X 1940 7 4 1 0 8 5 2 9 6 3 C R L ms CUTTING MOTION TIME LENGTH SETTING CUT TIME TARGET 1938 X ms Press CUT TIME Press here 1 6 0 1941 NEXT SETTING MANUAL PRINT WORK 1934 Press Manual Press Cycle X...

Page 38: ...over the bottles accurately If the label falls too soon before the bottle is underneath the center line of the mandrel move the sensor towards the mandrel as shown in Picture 1 If the label falls too late after the bottle has passed underneath the center line of the mandrel move the sensor away from the mandrel as shown in Picture 2 NEXT SETTING MANUAL PRINT WORK 1934 1387 Picture 1 Picture 2 X 19...

Page 39: ... makeup to 0 Press the star and the keyboard will appear Press to jump to the setting function screen Press CUT TIME to set up the cutting motion time Press the star and the keyboard will appear Enter the digits of time needed EXAMPLE Cutting motion time has been set The setting range is about 100 250ms Press the twice The screen returns to the main function screen NEXT SETTING MANUAL PRINT WORK 1...

Page 40: ...urns to the main function screen 4 Measure the offset with a ruler EXAMPLE 5 Modify the offset length setting Press SETTING the press LENGTH to set up the offset length Press the star and the keyboard will appear EXAMPLE Press the twice The screen returns to the main function screen NEXT SETTING MANUAL PRINT WORK 1934 Location of actual cut 1389 30 5mm Location of cut setting PRINT REG DWELL 30 5 ...

Page 41: ...offset length should be decreased 8 Turn on the work switch 9 Test run with the actual objects being sleeved adjust the work detect sensor s position to shoot the labels onto each bottle accurately If the label falls too soon before the bottle is underneath the center line of the mandrel move the sensor towards the mandrel as shown in Picture 1 If the label falls too late after the bottle has pass...

Page 42: ...rinting electric eye signal switches from on to off Frame length 200 0mm Cut length PRINT switch is off PRINT switch is on CUT LENGTH 100 0 mm CUT LENGTH 100 0 mm Printing and none printing None printing mode 100 0mm OFFSET LENGTH 100 0mm cut cut 1948 ON OFF 100 0mm print registration eye cut cut 100 0mm 100 0mm cut cut cut NEXT SETTING MANUAL PRINT WORK NEXT SETTING MANUAL PRINT WORK ...

Page 43: ... Switch Jump to Screen 11 PRINT Switch MANUAL Function Jump to Screen 12 SETTING Switch Jump to Screen 20 1 Product Target Setting 2 Cutting Motion Time Setting 3 Length Setting NEXT Page Jump to Screen 15 PREV OPTION2 OPTION1 1949 OPTION1 On Off Switch Timing Screw OPTION2 On Off Switch PREVIOUS Page Screen ...

Page 44: ... Jump to Screen 10 FEED CUT Feeding Film CUTTER LENGTH SETTING CUT TIME TARGET 1938 X ms Jump to Screen 10 If the PRINT key is on Pressing the key will jump to Screen 14 If the PRINT key is off Pressing the key will jump to Screen 13 Jump to Screen 31 Jump to Screen 33 ...

Page 45: ...Operation 45 Screen 13 X 1951 CUT LENGTH mm Jump to Screen 30 Press here to access keyboard ...

Page 46: ...46 Operation Screen 14 Screen 31 X 1936 OFFSET LENGTH mm CUT LENGTH mm Jump to Screen 30 Press here to access keyboard TARGET 1952 X COUNTER Jump to Screen 30 Press here to access keyboard ...

Page 47: ...MOTION TIME Jump to Screen 30 Press here to access keyboard 1 TOTAL WORKING 1954 2 TARGET 3 BPM STOP HH mm SS Press here to access keyboard Press here to access keyboard Bottles per minute Piece Min Work Stop Jump to Screen 10 Clock Hour Minutes Seconds ...

Page 48: ...hanging Cutter Blades Ensure that the power is off and that the unit is unplugged Open the door Remove the Mandrel and place it in a safe place Remove the Cutter Cover two 2 Socket head cap screws and set aside 2105 Cutter Cover ...

Page 49: ... IS SHARP Remove Socket Head Cap Screws and Knife Blade Replace Blade and Screws in reverse order After replacing blade replace Cutter Assembly cover and insert it back into the LX 100 Place old blades in a sharps container and dispose of them recycle if possible 2106 Knife Blade ...

Page 50: ...nit Make sure main cutter drive belt is tight and undamaged Remove back cover of machine and check tension of film feed drive belt and tightness of set screws and screws securing motor Check bearings inside mandrel make sure they spin freely Clean as necessary It is acceptable to use a little light food grade oil once the bearings are free of dust Verify that supporting rollers for mandrel can spi...

Page 51: ...s engaging with drive roller Apply grease to gears and bearing blocks for head height adjustment applicator height adjustment and mandrel holder Check for excessive dust in electrical enclosures Vacuum as necessary Annually Replace bearings inside mandrel Replace supporting metal rollers for mandrel Replace bearings of cutter unit Check bearings in idlers of film feed drive remove right hand machi...

Page 52: ...sary use a light brush Every six months Check drive rollers on dancer for wear replace as necessary check adjustment of dancer idler making sure it is engaging the drive rollers Every two years Replace bearings on dancer assembly replace dancer drive roller The following maintenance items should be checked regularly to insure continued reliability Frequency indicates how often you can expect to re...

Page 53: ... feed timing belt 2 Years Perforator linkage 6 Months Perforator anvil 2 Years Brush down flails depending on container material 1 Month Bearings on mandrel Film feed and applicator wheel positions 1 Year Film feed drive rollers 3 Years Applicator wheels 3 Years Applicator wheel timing belts 2 Years Troubleshooting General Problem Cause Solution ...

Page 54: ...witch is off 2 No power connection to PLC 3 No signal at sensor 4 Relay is not working 5 PLC is damaged 1 Turn switch to RUN position 2 Check the source voltage 3 Check to see if sensor is working and is correctly wired 4 Check to see if there is sound at the relay and the lines are correctly connected Replace relay if it is damaged 5 Replace the PLC HMI display problems 1 No power to HMI input 2 ...

Page 55: ...ing 1 The relay is damaged 2 The cutter is damaged 3 The cutter and feeding stroke is damaged 1 Check to see if there is sound at the relay and if the wiring is correct replace the relay 2 Replace cutter with the spare 3 Check to see if there are foreign objects in the stroke and see if it is damaged Replace if damaged Specific problems while running machine Problem Correction ...

Page 56: ... inside Cutter unit Check for correct Cutter HOME POSITION Measure the layflat width of the film to confirm that it is within specifications Check WORK DETECT timing Labels bunching at Film Feed Rollers Measure the layflat width of the film to confirm that it is within specifications Labels not being shot cleanly from the base of the Mandrel Check the pressure and height of the Applicator Wheels L...

Page 57: ... hand side cover of the LX 150 correct Application Fail photo eye position is between base of Mandrel and cap of container Timing Screw is starting and stopping erratically Verify that Infeed Low and Discharge Low photo eyes are not contaminated with dust or condensation Label is splitting along the crease Check the UR2 Reel Assemblies and Dancer and LX 150 Dancer and Mandrel Fin for burrs which m...

Page 58: ...58 Motion Detector Motion Detector Motion Detector Sensor Details Reflector Detection Head Power Lamp Green Signal Lamp Yellow A Setting Light is on or Dark is on B Sensing Distance Adjustment 1404 ...

Page 59: ...tes the the intensity of the sensor is set too high for the light to penetrate the object Adjust B knob to appropriate strength Setting is complete If the sensor senses the light the signal lamp will be ON Cover the light and the signal lamp will be OFF If object is translucent or transparent the yellow lamp will be lit If object is not transparent 1405 The reflector or the detection head is dirty...

Page 60: ...60 Print Reading Sensor Print Reading Sensor details 1406 ...

Page 61: ...ects 10 30V Blue Connects to OV White Connects to NPN type PLC infeed Black Connects to PNP type PLC infeed This machine uses an NPN connection The white wire is connected to the PLC and the black wire is not used Cover the sensor head with the clear area of the film Press the key until the yellow light goes out Press the key until the yellow light turns on Press the key for 1 second and release C...

Page 62: ...Appendix 1955 LX 100 V 2 7 B Keypress A Keypress Press A keypress over 3 seconds then release Press B keypress to jump to Display Mode Screen Display Mode Screen 1956 DISPLAY MODE ENGLISH EXIT Espanol Chinese Japanese Spanish ...

Page 63: ...E D H Z H Z T CYCLE CUT FILM MANUAL 1944 X Press A keypress over 3 seconds then release Press B keypress to jump to Function Setting Screen B Keypress A Keypress Exit Previous page Next page Press the digit and the keyboard will appear Factory setting 800 ...

Page 64: ... E D H Z H Z T 1960 X S T E P P E R P02 M O T O R A C C D E C T I M E m s H Z T t Factory Setting 1700 Factory Setting 150 1962 X A P P L I C A P04 T I O N T I M I N G m s 1961 X J O G G I N G P03 F E E D S P E E D H Z Factory Setting 800 Factory Setting 0 ...

Page 65: ...CUT LENGTH MAX 7 4 1 0 8 5 2 9 6 3 C R L X P06 mm Factory Setting 100 0 Factory Setting 250 0 1965 X C U T T I N G P07 M O T I O N T I M E M A X ms Factory Setting 600 Factory Setting 0 1966 X AUTOSTOP P08 D E L AY T I M E IF SET 0 W I L L C A N C E L T H I S F U N C T I ON mins ...

Page 66: ...ms BPM 1968 APPLICAT FAILURE SETTING 7 4 1 0 8 5 2 9 6 3 C R L X P10 ms Factory Setting 500 500 Factory Setting 600 1970 X D ATA A L L R E S E T P11 T O FA C T O R Y S E T T I N G Factory Setting YES 1971 X E R R O R P R I N T W H E N P12 O C C U R S D O N T S T O P M A C H I N E ...

Page 67: ...eading Sensor 67 1969 X C O U N T E R P13 F U N C T I O N R E S E T PRESET 1972 X O T H E R HH mm SS P14 Factory Setting YES YES 1973 X P15 1974 X P16 Factory Setting NO YES NO NO Factory Setting NO YES NO NO ...

Page 68: ...68 Print Reading Sensor 1975 X N O U S E P17 1976 X N O U S E P18 Factory Setting NO USE Factory Setting NO USE Pressing the SELECT key can change it input point of the PLC ...

Page 69: ...ck Draw Design 5BE06SFPJ25 Thrust bearing Fixture Sensor 5AB04KBLS10NC 5BC4613 114 KBLS10N C 13114 4 1 1 2 51102 SFPJ25 Self lubricating bearing Base LE100T M01 1 Plate LE100T M20 1 Cutter seat LE100T M22 1 Motor seat LE100T M23 1 Adjusting block LE100T M28 1 LE100T M29 1 Cutter shaft LE100T M42 1 Adjusting rod 1 LE100T M39 1 Guide bar LE100T L01 2 Adjusting screw LE100T L02 1 Bar LE100T L13 2 Cut...

Page 70: ...at LE100T M36 1 Block LE100T M37 1 Adjusting rod 1 LE100T M39 1 Adjusting screw LE100T L27 1 Guide bar LE100T L28 1 Handle LE100T L31 1 Cutter LE100T C10 1 Cutter LE100T P16 1 Cutter LE100T P15 1 Cutter LE100T P14 1 Cutter LE100T M33 1 Seat LE100T M25 1 Ball bearing 5BE010606ZZ 606ZZ Caution light Ventilator filtration Shaft LE100T L25 2 Roller LE100T L24 2 5AB04GL6GN1212 P250F GL6G N212 P250F 1 5...

Page 71: ...2 2 1 ECMA C20807ES 0 6T X 8 X 70 X 115N Motor seat LE100T M24 1 Adjusting block LE100T M25 1 Spacing piece LE100T L03 2 Cutter shaft LE100T L04 2 Pulley LE100T L15 1 Cutter disc LE100T L16 1 Bearing seat LE100T L17 6 Pulley LE100T L23 1 Cover LE100T P08 1 Rubber bearing LE100T C06 6 Cutter LE100T C11 2 5EA651 0X18X64 5JLE100C06 4 Pad Ball bearing Belt 5BB04M41 5BE010696ZZ M 41 696ZZ 1 4 Plate LE1...

Page 72: ...Handle 5BC01KRN80 5BE015 1100 KRN 80 51100 2 1 2 4 1 6802ZZ H 3IK15A CT Plate LE100T M14 1 Plate LE100T M15 2 Motor seat LE100T M16 1 Motor seat LE100T M17 1 Adjusting block LE100T M18 1 Adjusting block LE100T M19 1 Locating block LE100T M31 1 Block LE100T M32 2 Cover LE100T L05 1 Rubber bearing LE100T L06 2 Adjusting screw LE100T L07 1 0 6T X 13 X 400 mm Guide bar LE100T L14 2 Bearing block LE100...

Page 73: ... loading bar LE100T M47 1 Cover LE100T P13 1 1 Bracket LE100T C11 1 Block LE100T M48 1 Limit switch Z 15GW B 5AB06Z15GWB 1 MOTOR 1 Plate LE100T P19 2 Bearing Units UCFL206 30 2 5BE03UCFL20630 Block LE100T M50 2 Set collars LE100T M51 4 Bearing LE100T M52 4 Axis LE100T M53 2 Roller LE100T M54 2 Block LE100T P15 1 Block LE100T P16 2 Axis LE100T M55 2 Roller LE100T M56 2 Block LE100T M57 2 Roller LE1...

Page 74: ...E100T M08 2 Plate LE100T M09 1 Plate LE100T M10 1 Guide bar LE100T L08 3 Adjusting screw LE100T L09 1 Handle Chain 5BA0113X040 5BC01KRN80 RS35 40 1 1 Driving shaft LE100T L10 1 Shaft sleeve LE100T L11 2 Key LE100T L12 2 Idler LE100T L21 2 Bar LE100T L32 2 Rubber roller LE100T P07 1 Bar 2 KRN 80 LE100T L33 1 TRT40 5BC02TRT40M6X20 M 41 Miter gear 4 5 Ball bearing W1 SIZE DIAGRAM NO PARTS NAME PARTS ...

Page 75: ...ms Draw Design Check 1 2 1922 DC OPERATING POWER REIGNPOWER RP1072 24 3 A 24V POWER SUPPLY DC24V TO JO02 E R T S 3 Ø 440V 3 Ø 220V 3 Ø 380V 3 Ø 400V POWER 3 Ø 415V M M RED WHITE 2 WHITE RED 3 LE100 LE100 J001 NAT 02 02 2015 TO JO05 M 3 RED ...

Page 76: ...76 Schematic Diagrams WHITE RED BLACK PLC FROM JO01 DC DC A1 A2 HMI 1923 Design Check Draw 1 2 LE100 J002 LE100 02 02 2015 NAT LS1 ...

Page 77: ...Schematic Diagrams 77 ...

Page 78: ...FROM JO01 1PH220V S3 DC 24V 24V2 0V BLACK T U P V W BLACK WHITE RED PURPLE BLUE 37 SIGN 9 SEV ON 41 PULSE L1C L2C R S ORANGE RED GREEN 35 PULLHI 14 COM 11 DI COM FROM J003 Y1 FROM J003 Y0 DR1 SERVO DRIVER ASD B20721 B P1 01 0 P2 32 0 P2 16 123 P2 15 122 P1 44 320 P1 45 1 P2 31 130 P2 32 1 SETTING P1 00 2 CW 2 CCW 102 ...

Page 79: ... ms P1 34 5 ACC ms P2 09 0 P2 16 123 P2 26 20 P2 25 83 P2 17 121 P2 12 114 P2 15 122 P2 00 31 P2 04 125 P2 02 50 P2 06 20 L1C 1PH220V FROM JO01 U RED P D WHITE BLACK W V S7 R7 R S L2C T 24V2 DR2 ASD B20721 B SERVO DRIVER 0V DC 24V P1 01 004 speed control WHITE Y5 9PIN 34 SPD0 CN2 P0 02 7 SETTING GREEN BLACK RED 14 COM 11 DI COM 9 SEV ON FROM J003 PLC Y5 ...

Page 80: ...V 0V PLC R5 R4 R3 1A R3 1A 2A 3A R1 R T1 S1 S T 2 3 2 4 C1 C2 NFB R3 S3 X5 9 MC1 PSU1 0V 0V R7 S7 RY1 RY2 RY4 1 3 2 R2 4 0V 24V2 0V 24V2 Y1 Y0 Y6 Y5 24V1 24V1 S2 R3 S3 PS1 RY5 FUSE1 FUSE2 FUSE3 FUSE4 11 C3 12 24V2 24V1 24V1 24V R3 0V R5 7 S31 5 8 1 0V 2 Y4 24V2 24V2 24V2 Y3 Y2 24V2 Y7 24V1 13 R7 S7 10 11 RY3 1927 ...

Page 81: ...ULS1 5 AC 3PH 220V AC 3PH 220V S4 T4 R4 PLC1 YC DC 50 PINS CN RED BLUE PANASONIC MODEL SERVO DRIVER 41 COM 4 PULS2 2 1 X2 6 5 4 X6 3 V 2 U E E W 1 M AC 3PH 220V 29 SERON GREEN 3 13 GND MCDHT3520 MHMD082G1S 750W A5 A5 1 2 X0 7 X3 X2 X1 X0 PLC2 COM X7 X6 COM Y0 Y3 Y2 Y1 Y0 7 Y7 Y6 R S G G Y5 Y4 FP0 C16CT X5 X4 ...

Page 82: ...OLOR 7 3 29 PURPLE GREEN ORANGE 4 5 RED GREY BULE 41 50PIN NO 13 shield GND DISPLAY PA 007 PA 000 0 0 CW 1 CCW PA 003 20 FINISH PA 002 0 PA 008 500 500PULSE CIRCLE PA 007 3 PULSE SIGNAL PA 002 1 PA 001 0 PRESS AND HOLD IT TILL SHOW RESET FACTORY SETTING AND RESET IT DISPLAY EE SET SAVE TO EEPROM PRESS SET DISPLAY EEP PRESS MODE PRESS SET PRESS TO MODIFY FACTORY SETTING 3 PRESS SET PRESS SET DISPLA...

Page 83: ...Optional 83 1 2 10 M 2 2 S2 3 4 E 3 4 4P CONNECTOR 1 R2 1 220V 50 60HZ From JO01 52 51 E M 2 2 3 4 3 4 4P CONNECTOR 1 1 52 51 E E 11 OPTION ...

Page 84: ...ROLLER 3 0uF C B20K VR1 7 6 1 2 11 3 9 8 10 4 8 9 5 4 1 2 3 7 6 M YELLOW WHITE EXCHANGE WILL REVERSE 5GN18L 5RK40RGN CMT TIMING SCREW YEL YEL YEL WHT BLK BL BL 9 5 4 7 1 2 3 6 8 FROM JO01 FROM JO01 FROM JO04 10PIN CONNECTOR TIMING SCREW SENSOR 1931 2 1 ...

Page 85: ...ube 12 X 8 mm 2 08 5JL01M01 Plate LE100 M02 1 09 5JL01M01 Plate LE100 M03 1 10 5JL01M01 Cutter seat LE100 M21 2 11 5JL01M01 Motor seat LE100 M24 1 12 5JL01M01 Adjusting block LE100 M25 1 13 5JL01M01 Spacing piece LE100 L03 2 14 5JL01M01 Cutter shaft LE100 L04 2 15 5JL01M01 Pulley LE100 L15 1 16 5JL01M01 Cutter disc LE100 L16 1 17 5JL01M01 Bearing seat LE100 L17 6 18 5JL01M01 Pulley LE100 L23 1 18 ...

Page 86: ...LE100 M12 1 5JL01M01 Plate LE100 M13 1 5JL01M01 Plate LE100 M14 1 5JL01M01 Plate LE100 M15 2 5JL01M01 Motor seat LE100 M16 1 5JL01M01 Motor seat LE100 M17 1 5JL01M01 Adjusting block LE100 M18 1 5JL01M01 Adjusting block LE100 M19 1 5JL01M01 Locating block LE100 M31 1 5JL01M01 Block LE100 M32 2 5JL01M01 Adjusting screw LE100 L05 1 5JL01M01 Guide bar LE100 L06 2 5JL01M01 Adjusting screw LE100 L07 1 5...

Page 87: ...er roller LE100 C08 2 5AB04WF2B4210 Sensor WF2 B4210 1 5Y0219X1 Miter gear LE100 C03 2 5Y0219X2 Miter gear LE100 C04 2 5JL01M01 Side plate LE100 M04 1 5JL01M01 Side plate LE100 M05 1 5JL01M01 Adjusting block LE100 M06 1 5JL01M01 Adjusting block LE100 M07 1 5JL01M01 Bearing seat LE100 M08 2 5JL01M01 Plate LE100 M09 1 5JL01M01 Plate LE100 M10 1 5JL01M01 Sensor seat LE100 M26 2 5JL01M01 Adjusting blo...

Page 88: ...oller seat LE100 M33 2 5JL01M01 Roller seat LE100 M34 2 5JL01M01 Brake bar LE100 M41 siIicon hose 1 5JL01M01 Block LE100 L18 2 5JL01M01 Dancer bar LE100 L22 1 5JL01M01 RolIer LE100 L24 3 5JL01M01 Shaft LE100 L25 3 5JL01M01 Locating ring LE100 L30 6 5JL01M01 Distribution door LE100 P03 1 5JL01M01 FiIm loading box LE100 P05 1 5JLE100C09 FiIm loading disc LE100 C05 2 5JLE100L19 FiIm loading bar LE100...

Page 89: ... bearing SFPJ25 4 5EL0406013400 Scale 0 6T X 13 X 400 mm 1 5JL01M01 Base LE100 M01 1 5JL01M01 Plate LE100 M20 1 5JL01M01 Plate LE100 M22 1 5JL01M01 Plate LE100 M23 1 5JL01M01 Handle LE100 M28 FR65 1 5JL01M01 Plate LE100 M29 1 5JL01M01 Reflector bar LE100 M38 1 5JL01M01 Bar LE100 M39 1 5JL01M01 Sensor bar LE100 M42 1 5JL01M01 Guide bar LE100 L01 2 5JL01M01 Adjusting screw LE100 L02 1 5JL01M01 Bar L...

Page 90: ...00mm 1 5JL01M01 Block LE100 M35 1 5JL01M01 Sensor seat LE100 M36 1 5JL01M01 Block LE100 M37 1 5JL01M01 Adjusting bar LE100 M40 1 5JL01M01 Adjusting screw LE100 L27 1 5JL01M01 Guide bar LE100 L28 1 5JL01M01 Handle LE100 L31 1 5JL01M01 Cover LE100 P01 hinge 1 5JL01P01 Cover LE100 P02 1 5JL01P01 Guard plate LE100 P04 1 5JL01P01 Distribution box LE100 P11 1 5JLE100CC04 Head LE100 C02 1 ...

Page 91: ...pment or part in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty Repairs All in house repairs are rigorously tested for optimum operation and performance and warranted to be under normal and proper use free from defects in material and workmanship for a period of 90 days from the date of service Shrinking Quality Shrinking quality a...

Page 92: ...nt component to an end user customer or AFM distributor The customer will be invoiced for the replacement component 60 days after it ships Upon receipt of the returned component AFM will evaluate it and issue credit where necessary For components that have been misused or externally damaged AFM will not issue credit and will contact the customer to determine whether or not they want the component ...

Page 93: ... OTHER THAN AUTHORIZED EASTEY REPRESENTATIVES WILL NOT BE COVERED BY THIS WARRANTY THIS WARRANTY DOES NOT APPLY TO CONSUMABLE ITEMS EXCEPT AS EXPRESSLY PROVIDED IN THIS WARRANTY EASTEY MAKES NO REPRESENTATION OR WARRANTY EXPRESSED OR IMPLIED WITH RESPECT TO THE PRODUCT INCLUDING WITHOUT LIMITATION ANY WARRANTY AS TO MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE NON INFRINGEMENT OR ANY OTHER MAT...

Page 94: ... LIABILITY HEREUNDER FOR ANY REASON OR CAUSE EXCEED THE PRICE PAID TO EASTEY FOR THE PRODUCT Disclaimer of Damages REGARDLESS OF WHETHER ANY REMEDY SET FORTH HEREIN FAILS OF ITS ESSENTIAL PURPOSE IN NO EVENT WILL AFM BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL INDIRECT OR SIMILAR DAMAGES INCLUDING LOST PROFIT OR LOST OPPORTUNITIES OF ANY TYPE ARISING OUT OF THE USE OR INABILITY TO USE THESE PRODUCTS E...

Page 95: ...LX 100 please contact your authorized AFM reseller or AFM Technical Service at one of the numbers listed below Phone 714 974 9006 Fax 763 795 8867 E mail info afmsleeves com Web www afmsleeves com Thank you for your purchase of AFM products We are pleased to be a part of your shrink sleeving needs ...

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