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AFL 15GBM, Operating & Maintenance Instructions

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AFL 15GBM Operating & Maintenance Instructions Download Page 7

7

PUMP ASSEMBLY - 7630014

Item #

Part #

Name

Qty.

44278

FUNNEL

1

1

AO1

HYD OIL-1 GAL.

2

2

44912SS

PUMP ASM W/PV 3.75GA

1

3

69285BSS

2 GAL RESVR. ALCOA

1

4

66014

GASKET

1

5

68000

BREATHER VENT BF-4

1

6

87492

HEX STL PIPE PLUG 1/4 NPTF

1

7

68571SS

FILLER PLUG

2

8

69249

SCREW 1/4-20 X 3/4 S.T.

12

10

44823Z

ALCOA DECAL

2

11

44815

GEN SAFE USE GAS LBL

1

13

44422SS

4 WAY MAN ASM W/REL

1

14

69242

VALVE GASKET

1

15

93599

SHCS 3/8-16 X 2 1/2

3

16

69378SS

VAL ADP W/ CHECK ASM

1

17

87145

PLUG

1

19

45643SS

4W VALVE ASM. MANUAL

1

23

68069

LABEL, POSITION

1

41

66238

HANDLE 2 GALLON

1

42

CR215

DUST CAP

1

43

40858

FEMALE COUPLER 3050-3

1

44

69479

RUBBERFOOT VBM-3005

4

45

44735

POWER PUMP METAL TAG

1

46

44779

LEVEL GAUGE DECAL

1

47

69284

GAGE LIQUID LEVEL

1

49

68917

PIPE NIPPLE 1/8 NPT

1

Summary of Contents for 15GBM

Page 1: ...4 Hidden Lake Circle Spartangreen Business Park Duncan SC 29334 800 866 7385 PARTS OR SERVICE Contact Simplex 800 323 9114 15GBM GASOLINE HYDRAULIC PUMP REVISION B 0513 Part Sheet 54195 OPERATING MAINTENANCE INSTRUCTIONS ...

Page 2: ...ure is 10 000 psi 700 kg cm2 Make sure that all hydraulic equipment hoses etc used with this pump are rated at 10 000 psi operating pressure 1 2 Hydraulic Connections Never disconnect or connect any hydraulic hoses or fittings without first unloading the tool Unplug the electrical cord of the pump and open all hydraulic controls to ensure that the system has been depressurized If the system includ...

Page 3: ...Do not mix different grades of oil Make sure all desired gauge valve hose and quick coupler connections are tight and secure before operating See Section 1 2 The pumps pressure ports is 3 8 NPTF and are located just below the control valve See Section 3 1 These pumps are equipped with a popper internal relief valve that makes an audible popping noise when 10 000 psi hydraulic pressure is reached T...

Page 4: ...ing the switch automatically releases the tool 3 5 Never operate the pump at 10 000 psi without tool movement for more than 1 minute because this could overheat the oil SECTION IV MAINTENANCE 4 1 Maintain Oil Level check hydraulic oil level every 30 hours of operation Add SIMPLEX hydraulic oil when necessary Oil level should be no more than 1 from top of reservoir plate with tool retracted and mot...

Page 5: ...l level 3 Check all points where air might leak into system 1 Oil viscosity too high Replace with SIMPLEX oil 2 Check for high pressure leakage at relief valve or plugs 3 Oil level is low Fill reservoir to normal level or refit pump with larger reservoir 1 Pump is not primed Run pump a few minutes tipping from side to side 2 Internal leakage Take to SIMPLEX Authorized Service Center for repair 3 D...

Page 6: ... SURE ALL HOSE AND FITTING CONNECTIONS ARE TIGHT AND SECURE HOSES CANNOT BE KINKED OR TWISTED 3 CHECK THE RESEVOIR OIL LEVEL FILL TO ONE OR TWO INCHES FROM THE TOP IF NECESSARY DO NOTUSE MOTOR OIL IN THE HYDRAULIC RESERVOIR 4 NEVER OPERATE THE PUMP WITHOUT RAM MOVEMENT FOR MOTE THAN I MINUTE WITHOUT SHIFTING THE CONTROL VALVE TO NEUTRAL CENTER LEAVING THE VALVE IN THE ADVANCE OR RETRACT POSITION W...

Page 7: ...2 10 44823Z ALCOA DECAL 2 11 44815 GEN SAFE USE GAS LBL 1 13 44422SS 4 WAY MAN ASM W REL 1 14 69242 VALVE GASKET 1 15 93599 SHCS 3 8 16 X 2 1 2 3 16 69378SS VAL ADP W CHECK ASM 1 17 87145 PLUG 1 19 45643SS 4W VALVE ASM MANUAL 1 23 68069 LABEL POSITION 1 41 66238 HANDLE 2 GALLON 1 42 CR215 DUST CAP 1 43 40858 FEMALE COUPLER 3050 3 1 44 69479 RUBBERFOOT VBM 3005 4 45 44735 POWER PUMP METAL TAG 1 46 ...

Page 8: ...4 46 25 20 TORQUE TO 150 IN LBS TORQUE TO 150 IN LBS TORQUE TO 120 IN LBS TORQUE TO 120 IN LBS TORQUE TO 180 IN LBS TORQUE TO 180 IN LBS TORQUE TO 180 IN LBS TORQUE TO 250 IN LBS TORQUE TO 25 IN LBS TORQUE TO 250 IN LBS TORQUE TO 300 IN LBS TORQUE TO 25 IN LBS TORQUE TO 175 IN LBS TORQUE TO 175 IN LBS TORQUE TO 250 IN LBS NOTES SET UNLOADING VALVE 1 100 PSI SUB PUMP ASSEMBLY 44910SS ...

Page 9: ... 43671 UNLOADING SPRING 1 23 43674 SET SCREW UNLOADING VALVE 1 24 43675 HEX NUT UNLOADING VALVE 1 25 97641 1 16 SOC PIPE PLUG 3 27 68849 PLATE BOTTOM 1 28 68848S GEAR SET 3 16 CLYDESDALE PUMP 1 29 68850 SHAFT IDLER 1 30 68921 SCREEN 1 31 68894 TUBE GUIDE 11 2 32 68255 CAP SCREW 4 33 68927 PLATE SCREEN MTG 1 34 89148 SHC SCREW 1 35 68225 SPRING 1 36 S81332 PIN ROLL 13 X 15 16 1 37 68226 SCREW BALL ...

Page 10: ...68311 4HP B AND S GAS ENGINE 1 7 68551 GASKET PUMP VALVE 1 8 69026 PIN DOWEL 3 16 1 LONG 2 9 44451 COVER PLT 2G W REL 1 10 86513 HHCS 5 16 18 X 1 25 1 11 93596 SHCS 3 8 16 X 1 1 4 2 12 97268 SHCS 5 16 18X1 50 2 13 45660 EXT SHAFT 7 8 40 SER GAS ENG 1 SUB PUMP ASSEMBLY 44912SS 12 9 7 1 8 11 4 5 10 2 3 TORQUE TO 250 IN LBS TORQUE TO 150 IN LBS TORQUE TO 150 IN LBS ...

Page 11: ...ARING ROLLER 1 1 4x1 1 2x3 4 WIDE 1 3 68901 SEAL SHAFT 1 1 3 2 Item Part Name Qty 1 43765 UNLOADING PISTON 1 2 S5602009 O RING 1 3 S43768 BACKUP WASHER 1 4 43686 DOWEL PIN 1 8 DIA X 3 4 1 4 ASSEMBLE WITH LOCTITE 609 2 3 1 UNLOADING PISTON ASSEMBLY 43766SS UNLOADING PISTON ASSEMBLY 43766SS ...

Page 12: ... 4 2 7 5 6 VALVE ADAPTER ASSEMBLY 69378SS VALVE ADAPTER ASSEMBLY 69378SS 2 3 1 4 5 Item Part Name Qty 1 69377 VALVE ADP W CHECK 1 2 S65881 SPLIT BACK UP 2 3 S5602012 O RING 012 70 2 4 92549 1 4 DIA BALL 1 5 81330 ROLL PIN 1 16 X 7 16 1 Item Part Name Qty 1 44764 POPPER BODY 1 8 NPT 1 2 45262 POPPER VALVE ADAPTER 1 3 69982 POPPET 1 4 45263 POPPER RELIEF SPRING 1 5 93872 HEX JAM NUT 5 16 24 1 6 4529...

Page 13: ... Name Qty 1 68501 PISTON BLOCK MACH G 1 2 90906 1 8 DIA BALL REF WM1584020 2 3 66042 SPRING 1 4 68810 BALL STOP 1 5 66043 BALL RETAINER 1 6 66046 INTAKE SEAT 1 7 86269 GASKET 29 64 X 5 8 1 8 68825 PLUG PISTON BLOCK 1 9 85726 GASKET 25 64X19 32 1 10 68945 ADAPTER 225 PISTON 1 11 68340 SPRING PISTON 1 12 67868 PISTON 225 DIA 1 13 68970SS ADAPTER ASSY 1 14 S5602008 O RING 19x 31x 06 BUNA 1 15 81093 1...

Page 14: ...A A NOTES SET RELIEF 12 000 12 100 PSI A A 4 2 3 B VALVE MANIFOLD ASSEMBLY 44422SS Item Part Name Qty 1 44420 4W MANIFOLD W RELIEF 1 2 69104 ADJUSTING SCREW 1 3 69105 ACORN NUT 7 16 20 PL 1 4 69124 WASHER 7 16 NYLON 1 5 66085 SPRING RELIEF VALVE 1 6 68003 CONE EXT RELIEF 1 7 68004 SEAT EXT RELIEF 1 8 84084 PIPE PLUG 3 8 FLUSH 2 ...

Page 15: ...65882 BACK UP WASHER 3 12 68029 SHEAR SEAL 1 13 68028 SPRING WASHER 3 14 68025 DETENT SPRING 1 15 92549 1 4 DIA BALL 1 16 45919 VALVE HANDLE ASM 1 17 DS2115046 SCREW 10 24 X 0 50 HEX FLANGE 1 18 85317 SHCS 6 32 X 5 8 LG 2 19 93598 SHCS 3 8 16 X 2 1 4 4 20 S5602008 O RING 19x 31x 06 BUNA 1 21 68181 SHEAR SEAL 2 8 7 13 11 1 3 4 5 6 5 10 SECTION A A B A 14 15 17 16 18 12 B VIEW B B 19 20 2 A A C C SE...

Page 16: ...MAILING SHIPPING 104 Hidden Lake Circle Spartangreen Business Park Duncan SC 29334 800 866 7385 PARTS OR SERVICE Contact Simplex 800 323 9114 NOTES DIAGRAMS ...

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